The Locksmith Journal Jul/Aug 2018 - Issue 57 | Page 38

38 • HINTS&TIPS PROUD SPONSORS OF THIS PAGE 17th Century King’s Chest Wrought Iron Strongbox » » ONE THING I LOVE ABOUT being a locksmith - is that every day brings a new challenge and you just never know what is around the corner. A while back and out of the blue I had a customer walk straight into my shop carrying this wonderful ornate steel chest which he had just bought but unfortunately had no key and no idea what was inside. He asked if we were able to open it without damage and if possible to supply a new key for it. This wrought iron strong box weighed 10kg and was 8” high, 14” wide and 82” deep, On the front it has two forged hasp and staples either side of a large escutcheon on a false centre lock. I am no expert on antique locks such as this but at a guess I would say it was either German or Spanish origin and dates back to the 17th century. Many people wrongly call these Armada Chests and claim that they were treasure chests from the Spanish Armada but unfortunately they were not from the Tudor period. WHERE DO YOU START? Obviously drilling into the lock was out of the question – and I knew that some pressure would be needed to pull back the sprung bolts inside the lid so bending pieces of wire to bypass the lock would probably not work either. The first job you need to do on a job like this is to source a suitable blank and in this case a heavy cast piped blank was found. The size of the piping on the blank was a fraction too small to fit over the lanket pin but this was easily ‘I cannot really explain how much force was needed on the key to release all of the x7 sprung latches’ LOCKSMITHJOURNAL.CO.UK | JUL/AUG 2018 Sponsored by APECS overcome by opening the hole up with a slightly larger drill bit. Next the depth of the hole inside the blank was checked against the length of the lanket pin inside the lock to make sure the blank would sit fully down over the pin. In this case I had got enough depth but if I had not it could have easily been made a bit deeper with the same drill I had used to open up the hole. The next step was to file the top and side edges of the blank down to fit into the keyhole and then stop filing just as the blank is turning under the case. Once the blank is cut down to size, I had to mark the blank somehow and to try and get some sort of impression marks on the side of the bit whilst turning the key when it makes any contact against any warding inside the lock... This can be done by smoking, painting or polishing the bit and then looking very carefully on the bit for any small marks made by the bridge-warding hitting against the side of the bit as it comes to a stop on its travel. There is no easy way of cutting these keys, it’s just a matter of doing it all by hand with loads of patience and several different shaped small files including a key saw with different thickness blades;