The Civil Engineering Contractor February 2018 | Page 31

INSIGHT ‘Green’ roads in southern Africa S Contributed by Bell The main factors controlling financial viability in soil stabilisation or cold recycling are the need for high flexibility, high daily output, and low operating costs, and the RS600 is designed to deliver in all these areas. Other ‘green’ machines in the Bomag stable include the BT65G Tamper, which is equipped with a petrol engine but operated with conventional LP gas. This is a world first for Bomag, which introduced the machine at bauma 2015 in Munich. This unit is well suited to internal areas and trenches, where they achieve eco-friendly CO values of almost 0%. In addition, Bomag DH and PDH single drum rollers, as well as the Bomag BW219D-4, are equipped, as standard, with the Bomag Ecomode management system, which controls a wide range of operating parameters, such as travel system, engine control, vibratory drive, and steering. It also selects the engine speed best suited to the work, while taking into account site conditions and interaction between all variables. In effect, Ecomode produces the highest efficiency with the lowest energy consumption, to deliver up to 30% less fuel consumption, fewer CO 2 emissions, less noise pollution, and longer service life — making an active contribution to sustainability for both humans and the environment. Johannesburg-based Kwa Mhlanga Group is a prime example of the innovation and efficiency that can be achieved with this equipment. Working together with the company’s Rapid Mix 400 aggregate batching plant, a Bomag BF800P paver is used to spread aggregate onto the desired width of roadway being constructed, and this base material is then compacted using a Bomag BW219D smooth drum roller. With the aggregate batching plant and the Bomag BF800P paver, the Kwa Mhlanga Group can lay 2 000 tonnes of base material in one shift, which is revolutionary compared to what is currently the norm in South Africa. Even more pleasing is that this efficiency is achieved without damaging the kerbstones at the road’s edge. nn outhern Africa may still be a long way from developing truly green roads paved with energy- generating solar panels, but in the meantime, local manufacturer and distributor Bell Equipment is supplying road-building equipment that is among the most technologically advanced in the world, to lessen the environmental footprint. Since 2009, Bell has partnered with German OEM Bomag — a world leader in compaction and soil stabilisation — to supply the company’s range of road- building machinery to the southern African market. Rehabilitation of existing roads is generally accepted as an environmentally responsible method of road building by making use of in situ material. Bell offers three Bomag recyclers/ soil stabilisers: the RS364 with its single spray bar for cement stabilisation with water; the RS460 with its 460hp engine and dual spray bar; and the more advanced RS600. The RS600, with its 600hp engine, pulverises and crushes worn and damaged asphalt surfaces and base layers, and mixes this with new binders. As a soil stabiliser, the machine is used for mixing lime, fly ash, or cement with existing materials to improve soils and strengthen subsurfaces in preparation for backfill and base layers. Soil stabilisation has been a core competence of Bomag for over 40 years, and this expertise is reflected with the RS600, which effectively provides greater flexibility in soil stabilisation and cold recycling. A combination of unique Flexmix technology and optimised fuel consumption make the RS600 the industry benchmark in terms of efficiency and productivity. Kwa Mhlanga Group’s Bomag B800P paver, working in tandem with a state-of-the-art mobile aggregate batching plant, is set to revolutionise road building in the country. Included in the picture is a Bomag BW219D smooth drum roller, which is used to compact the base material. CEC February 2018 - 29