Autosport - 5 March 2015 | Page 43

T E C H N I C A L A N A LY S I S WorldMags.net THIS DUCTS COOLING AIR TO THE HONDA ERS SYSTEM THE INTERCOOLER OCCUPIES THE RIGHT SIDEPOD radiators and sidepods, but also the loss in downforce from the obstruction to the airflow of these sidepods. So engine manufacturers, along with their lubricant partners, have striven to run the engines hotter to reduce the cooling demand, while the chassis and aero teams have refined the packaging of the sidepods to reduce the negative effects of the cooling package. TURBINE MGU-H COMPRESSOR TURBINE COMPRESSOR MGU-H FERRARI & RENAULT POWER UNIT PACKAGE Last year, each of the three manufacturers chose to package their new power units in different ways, with Mercedes uniquely splitting its turbo between the front and rear of the engine, then placing the MGU-H on the same shaft linking the two parts of the turbo. This allowed Mercedes to run a far larger compressor for more power, while keeping the heat of the exhausts away from the compressor and minimising pipework to and from the intercooler. Both Ferrari and Renault mounted their turbo more conventionally behind the engine, with Ferrari splitting the turbo with the MGU-H. These rear turbo layouts are simpler to engineer, without the long shaft linking the turbo housings at over 100,000rpm, albeit at the cost of a smaller compressor size, hindering power production. With much speculation over the winter, the manufacturers’ new layouts were expected to follow Mercedes’ lead, but only Honda has done so. Even so, both Ferrari and Renault have repackaged their turbo installation, with Ferrari dropping its old design for a more closely coupled turbo set-up with the MGU-H mounted in the V of the engine just as Renault had done, albeit with a much larger compressor to regain the bhp missing from its 2014 set-up. mounted over the engine and fed by the top half of the rollhoop inlet. This design does cost some rear performance and raises the car’s centre of gravity somewhat, but the reduction is offset by the size-zero sidepods and rear-end packaging; McLarenHonda has gained far more performance from the improved diffuser airflow. BLOWN FRONT AXLES The aerodynamic efficiency of any single-seater will be handicapped by open wheels. These add substantially to the car’s drag, while the turbulent wake created can also be sucked in between the rear wheels and ruin the performance of the diffuser. To offset these effects, the front wing can be used to create a powerful airflow around the outside of the tyres. This outwash prevents the tyres’ wake tucking back in around the car’s rear end. Since last year the front wings have been narrow, so teams lost some of this outwash effect. As a result, for 2015 teams have reintroduced an old idea – that of blowing airflow through a hollow front axle to create that outwash. Larger front-brake-duct scoops capture air and pass it directly through the axle and out via the open end within the wheelnut. As this air is forced out of the axle it pushes the tyre’s wake outboard. In effect, this is similar to the Frisbee wheel fairings we saw back in 2008-09. One problem is there is no pointed end to the axle, making pitstops slower as the wheelgun has to be positioned more accurately. We can expect some wheelgun/socket design variety from McLaren, Red Bull and Ferrari, which all use this solution. AIR IS CHANNELLED THROUGH THE AXLE WorldMags.net MARCH 5 2015 AUTOSPORT.COM 43 PREVIEW HONDA & MERCEDES Some teams have changed the placement of the coolers by moving them out of the sidepod to feed them from inlets around the rollhoop. One team doing this is McLaren; thanks to its bespoke Honda packaging, the set-up is different to other teams. Whereas the right sidepod contains the turbo intercooler and the left sidepod houses the engine’s oil and water radiators, its ERS system is then cooled by a larger radiator SEASON With the introduction of the turbocharged and hybrid-based power units last year, there was also an increase in the heat put out by these power units. Requiring coolers for the turbo, as well as the energy-recovery system, the teams have had to compromise aerodynamics, with larger coolers inside larger sidepods. This costs aerodynamic efficiency not only because of the drag of the large 43 COOLING