Tank Talk Magazine June 2010 | Page 8

7 Once it has been covered with talcum powder, the stone with the glue mould should be covered with aluminium foil. This phase should be done with care. To stop the polyurethane foam from sticking into the mould, make sure there are no holes in the foil. You can even use two layers of foil laid in opposite directions. The stone and the glue mould are carefully covered with aluminium foil. After that, spray the foam on top of the foilcovered mould. Let the foam dry overnight and then you can open the package! Spray the foam on the foil-covered mould. After drying overnight, you can remove the stone from the cradle. When taking off the mould from the stone, use talcum powder. The surface of the mould against the stone can still be sticky and may stick to itself, which can ruin the process. Peel the mould from the stone. Again, use talcum powder liberally. Dust the stone as you take it from under the glue mould. Before getting to the actual casting, I?ve let the glue mould dry in the cradle for a couple of days. I?m not sure if this is necessary, but I did this just to be on the safe side!