Spotlight Feature Articles Caterpillar Surface Automation Sept16 | Page 7

SURFACE AUTOMATION connected infrastructure, as well a possible decrease in safety requirements because of eliminating immediate human participation in the mining work zone. The system consists of the following components: n The Program Platform (including the Control Centre and collision prevention software for autonomous vehicles) n The dump-truck autonomous and remote control module n The excavator remote control module n The loader remote control module n The dozer remote control module n The drill autonomous and remote control module n Module of optimisation and automatic dispatch n Design documentation. The innovative character of the autonomous and remote-controlled dump truck modules is found in the “unique algorithm” of the dump truck automated movement which is "trained" by a pilot driver. The algorithm takes into consideration the specific features of the mining machine and adapts it to the real mine conditions. As a rule, VIST states that autonomously operated vehicles currently run more slowly than those being operated by a human being. This is due to various reasons, including high requirements for safety (even a small error in the object recognition when running at high speed could cause a crash), and issues of installing computers powerful enough onboard for required video image processing etc. From a practical point of view VIST says that this lower speed of autonomous controlled vehicles could actually entail productivity declines. The innovation point for VIST at this stage is that it is possible to correct the non-optimum or erroneous actions of the operator. Moreover, the modules will make it possible to carry out some routine operations automatically. The complex modules are universal so will be able to be installed on machinery of any kind, so are OEM agnostic. This will make it possible to expand the product market, as nearly all mines run mixed fleets. The product has a modular structure The already trialled autonomous BELAZ 75131 130 t truck with product deployment consisting of installing the Platform software and a full or partial list of modules. VIST sees the key feature of the product in terms of having a serious commercial advantage is in the personnel absence in the mining work zone and the ability to control essential parts of operations completely without human participation. The project involves testing of autonomous vehicles, including within dispatch systems in real conditions of mining production. There are as yet no examples of the use of fully autonomous vehicles in surface mining in Russia and the CIS countries. The introduction The end of the project is due in December 2018 would radically change the technology of and target indicators are to be achieved on the production and the organisation of labour in the basis of the development of the technology to Russian and CIS mining enterprises and foster increase technical availability, increase truck the emergence of new modern technology of performance in terms of tonne kilometres per mining production, transportation and processing hour, and prove the reduction in the cost of of minerals. transportation using dump trucks. The creation of Key participants in the Intelligent Mine project areas of autonomous mining in open pits will include coal miner SUEK, which is in the process allow the testing of the technical and of preparing a testing area in one of its open pits technological KPIs of the system. in Siberia. BELAZ itself continues to make improvements VIST Group is developing a stand-alone ADAS to its on-board technology on its trucks. Some and software for autonomous dump trucks as trucks are now equipped with a new option – the well as creating a centralised fleet management laser active-impact vision system LAISV-01. This system to work with autonomous mining system is a co-development between BELAZ and equipment. It is also conducting engineering the B.I. Stepanov Institute of Physics at the tests in real mine production conditions. On the National Academy of Sciences of The Republic of truck project it is working closely with truck OEM, Belarus. LAISV-01 transfers the usual picture of BELAZ on the production of heavy-duty the road conditions and local environment in real autonomous dump trucks, with 130 t models time on a screen installed in the cab but contrary already having been demonstrated. BELAZ sister to infrared cameras the image with the new vision company KAMAZ is developing lighter duty system can be generated not only in the dark but autonomous mining trucks. also in conditions of limited visbility (fog, rain, Finally, IPKON RAS (Institute of Effective snow etc). BELAZ states that LAISV-01 guarantees Utilisation of Mineral Resources of the Russian safety of driving in any weather and therefore Academy of Science) is conducting research and makes BELAZ mining dump trucks effectively work related to the change in the regulatory weatherproof. The system has been successfully framework and the rules of mining operations tested at the factory and has passed operational using robotic technology. tests at Apatit’s Centralny phosphate mine. IM SEPTEMBER 2016 | International Mining