Quarry Southern Africa September 2018 | Page 29

consistently been cheaper since 1994 — a scenario replicated in South Africa. However, Mayor Buck Clark was a diligent official who wanted to make sure the city council was doing the right thing and insisted on getting input from representatives of the Iowa Concrete Paving Association (ICPA) and the Asphalt Paving Association of Iowa, before spending the roughly USD4-million in reconstruction projects, which involved completely tearing up existing failed streets and replacing the sewers, curbs and gutters, and surface. The city typically also spends an equal amount each year on an asphalt overlay programme, which involves extending the life of a crumbling street by putting a few inches of asphalt on the top. According to the WCF Courier, Clark was reported as saying: “I was trying to get this done when I was [a councilman] because I never quite understood why we never got bids from concrete contractors. I want to confirm that what we are doing in Waterloo in reconstructing our streets was the right thing.” The specifications called for a 6-inch (150mm) concrete thickness on a residential street while asphalt must be 7.5-inches (190mm) thick. The argument of the ICPA was that cities do not conduct a lifecycle cost analysis when determining which bid is better in the long run. “Our industry believes we’re providing a benefit with durability,” John Cunningham of the ICPA was reported as saying. While the city may design a street to last for 30 years, a concrete street will need little maintenance during that period, while an asphalt street will need a major overlay in 15 years, he said. The Iowa Department of Transportation often factors in a 20-year resurfacing for asphalt on a 40-year street project. “That mid-life resurfacing is significant,” Cunningham said. The Waterloo agency uses a lifecycle cost analysis that shows “asphalt pavement is projected to require major rehabilitation in approximately half the time as the concrete pavement”. But it said that’s just one factor in the overall decisions on pavement types for state projects. Others include availability of local materials and a desire to keep both industries viable in the state’s economy. WordPress.com BENEFICIATION South Africa’s asphalt roads look like this after a few rainy seasons. While less costly to maintain, concrete is typically 10% higher in initial construction costs, and asphalt can be installed more quickly with less traffic disruption. South African pavements Johan van Wyk, director of the Southern African Ready-mix Association (Sarma), says that lifecycle cost analysis is the only way to compare the costs. “Some of our concrete roads have been in existence for many years — and over that lifecycle, they cost much less than what asphalt roads do, but if one looks at a short timeline of only four years, then asphalt is cheaper. Unfortunately, politicians have a short-term time horizon which extends no further than the next election, and so the inevitable potholes will only manifest during his successor’s administration. “We’re not in competition with asphalt regarding roads. Our argument is to ensure the country can afford more roads and have the right surface in the right areas. Concrete is an obvious choice for heavy- density freeways and suburban traffic circles. This would reduce maintenance and make more money available for more roads,” argues Van Wyk. “If you put the wrong material on road surfaces, you will have fewer roads. Concrete itself, done properly, has a long lifespan.” Hard sell to government Perrie says that TCI has been trying “for 50 years” to promote concrete roads in South Africa. The efforts have not been entirely fruitless as there have been some concrete roads; either entire freeways, lanes that take heavy-load rucks, or heavy-traffic intersections — but in the main, he says, “They have been a hard sell to government officials, particularly in the provinces and municipalities where short-termism predominates.” “Government is under pressure to deliver services and doesn’t want to look further down the line. In the US and EU, such decisions are made by technocrats — and the same used to be the case in South Africa, but today they are made by politicians.” While engineers are involved in the decision-making, their views are side-checked by politicians from a short- term budgetary point of view. He suggests a government official would rather be seen as delivering more kilometres of road in terms of service delivery statistics, than to construct longer- lasting ones. “After all, when the asphalt road develops potholes, he may no longer be in the same office.” Apolitical, the TCI limits its lobbying to the cost-benefit merits of concrete. “Where we have been successful in promoting concrete roads is on heavy- traffic roads, particularly in areas of KwaZulu-Natal where weather conditions cause deterioration and more frequent maintenance,” says Perrie. Hybrid concepts TCI has evolved its lobbying from being a ‘black or white’ issue, to presenting QUARRY SA | SEPTEMBER/OCTOBER 2018 _ 27