Quarry Southern Africa March 2019 | Page 18

WINNING Finstone as the economics of logistics have made its exports less competitive). The construction industry accounts for 80% of its total product. Tombstones, made from third-grade granite, account for a significant 17% of production (increasing to 25% in the case of ‘Zimbabwe black’ granite quarries), and this product has become increasingly important to the local market. It used to be a predominantly export market (80%), but the doubling of logistics costs in dollar terms means this has become a 100% local market. Prices have stagnated over the past 20 years, and the improved value-for-money to the local market means volumes have doubled. The percentage recovery varies considerably according to the bench locations throughout the pit, he says, with some sections giving a 40% recovery but some none (that is, not even third grade) and is all waste. “That then simply goes into backfill and waste. We throw top soil over it and do rehabilitation afterwards, ” says Smit. This occurs because the hillocks were formed millions of years ago by immense pressure from below and are under constant high pressure. As soon as the weight is lifted from the top by the mining process, the pressure from below can crack the remaining granite, which renders it non-mineable. Mining methodology There are three stages to the mining process, says Smit: “For solid rock, diamond wire Circular saws only suit wide benches, which is not the case at Springbok. They were in use only to level out the size of its benches in one location. 16_QUARRY SA| MARCH/APRIL 2019 www.quarryonline.co.za