Quarry Southern Africa July 2018 | Page 31

WATER Water is a scarce resource in South Africa, and the effective management thereof is essential for the sustainability of a quarrying operation. Commonly used water management techniques. The efficient use of water in a quarry focuses on recovering or capturing it from rainfall, run-off, and groundwater ingress so that it can be used for on-site activities, instead of using costly treated water from municipal sources. The size, nature, and function of storage facilities therefore need to be carefully planned, constructed, and monitored in line with predicted water inflow and consumption levels. While most quarries do not have to deal with the waterborne chemicals commonly used in mines’ pro cess plants, there are still significant levels of suspended material in water on site — as well as potential contaminants from explosives detonated during blasting operations. The use of water to wash silt out of quarry sand or aggregate is another common cause of contamination. Impact of lining Settling ponds remain an important stage in the treatment process, but environmental regulations now require settling ponds to be lined with a geomembrane to prevent seepage of contaminated water. This also has implications for water management: As less seepage means more water on surface; at the same time, this creates an opportunity for quarries to become more water efficient by recycling greater quantities of this resource for on-site use. To achieve the necessary levels of quality, however, further stages of mechanical or even chemical cleaning may be required. This inevitably requires an investment in the necessary infrastructure, whether this be in the form of equipment like cyclones or other mineral separation technologies, or in need to be systematic in the way that they control their usage. Quarries, like mines, will all have their own specific challenges when it comes to managing their water supply, but generally, it comes down to controlling the water balance. This means ensuring that the quantities entering the system are aligned with the amounts leaving it — avoiding shortages on the one hand, and dangerous spillages on the other. QUARRY SA | JULY/AUGUST 2018 _ 29