Pro Installer May 2017 - Issue 50 | Page 19

News
Read online at www . proinstaller . co . uk
MAY 2017 | 19

News

A REVOLUTION IN WINDOW MANUFACTURE

David Fraser of Sika believes that window manufacturing in the UK is about to change dramatically .
The fragmented nature of the window manufacturing sector in the UK can mean that innovation takes time to filter through the market , but I think that bonded window technology , widely used in continental Europe , is set for a major expansion in the UK . This potentially has a huge impact on the volume manufacturers , but the smaller fabricator and installer businesses can capitalise on the advantages of the process quickly with readily available solutions .
With this method of manufacture , the insulated glazing panel is securely bonded into the sash with ultra-strong adhesive – a change that immediately improves the performance of the window . Most post-installation problems arise due to the failure or inaccurate placing of glazing blocks and these problems are removed immediately .
For the fabricator , application of the bonding adhesive is done using an applicator gun : it ’ s a quick and simple process and the adhesive can be used with most frame materials , so it ’ s a relatively easy switch to make , with training readily available from manufacturers such as ourselves .
For the volume window manufacturers , there is more investment required as switching to a bonded process will involve a change to the entire manufacturing process . However , the advantages , in terms of improved efficiency with a fully automated process and a reduction in waste , will show a return in the long term .
More important , perhaps is the impact of the technology on the aesthetic design of windows . In the UK , as in much of Europe , PVCu dominates the window sector . Marketed as a low-maintenance alternative to wood , the material grew rapidly in popularity when introduced some 40 years ago and now accounts for around 60 % of the windows installed into homes . However , it has some disadvantages in terms of both performance and appearance . Its lack of inherent strength means that the PVCu frames generally need reinforcement – often achieved using metal reinforcement bars . This results in the bulky profiles that characterise PVCu windows as well as opening the door to issues with thermal bridging .
Bonded windows , on the other hand , do not rely on the strength of the sash to support the glazing – in fact the situation is reversed : the glazing supports the sash
which ends up functioning as little more than edge detailing . In the same way that bonded windscreens contribute to the structural integrity of a car , bonded windows will function as a structural element within a building .
The consequence is much greater freedom for designers to increase the glass to frame ratio , maximising the availability of natural light and allowing for lighter , less obtrusive windows . With the trend towards fully glazed walls
in houses and expansive picture windows in contemporary apartments , a technology that allows for greater freedom in the design of these elements is immediately attractive .
I think it is the appeal of this design freedom that has led to the rapid rise in uptake of bonded window technology in Europe . Since the first bonded windows were introduced in the 1990s we have seen the system adopted
widely , particularly in the Northern European regions of Scandinavia and Germany . The latest available figures suggest that some 28 million bonded windows are installed in Europe each year .
It could be argued that the UK market is sometimes slow to adopt innovation and in this aspect we are certainly behind the rest of the continent . However , I do see a distinct change in focus from the systems houses and window designers selling in to this market .
Take a look through the pages of any of the window trade publications and it is clear that the emphasis is on reduced profile size and towards lighter , less obtrusive windows and doors that allow for greater flexibility for the building designer .
For this reason , I think that the market is now ready for bonded windows and the rewards could be huge for the first companies to take up the technology . Experts from our European operations are on hand to advise new entrants with the benefit of 20 years ’ experience of bonded window technology behind them .
Sika is using FIT 2017 to introduce its adhesive products for bonded windows . For independent fabrication and installation companies the Sikasil AS66 adhesive is supplied in a battery-operated gun that can be used both in production and on site . The one component adhesive cures as rapidly as a 2-component system , regardless of climatic conditions .
For the volume window manufacturer Sikasil WT 480 is the adhesive designed for use in fully automated window manufacturer with the promise of cost reduction and improved window performance .
Sika will be exhibiting at stand H15 of FIT 2017 , offering full technical advice and information . Alternatively , information is available from our http :// gbr . sika . com / windowbonding / en / windowbonding . html

CYLINDERS SUITED TO KITEMARK

Yale Door and Window Solutions is now offering a re-pinning service that maintains the British kitemarked accreditation of its maximum-security Platinum 3 Star cylinder .
Yale ’ s Platinum 3 Star cylinder is Secured by Design approved and provides the highest level of security . To achieve TS007:2014 3 Star accreditation it has been independently tested by BSI ( British Standards Institution ) against known cylinder attack methods .
Paul Atkinson , sales director for Yale Door and Window Solutions , commented : “ Under this new offering , customers who take the Platinum 3 Star cylinder can now have it at Centre of Excellence for Door Products ( Willenhall ) under our BSI kitemarked license . This means there is no compromise to the cylinder as it still maintains the superior Yale quality and security .” If cylinders are suited and re-pinned by non-accredited organisations they no longer qualify as Kitemarked products .
Delivering multiple benefits to fabricators , installers and homeowners , the maximum-security Platinum 3 Star cylinder has been designed to protect homes with its anti-snap , anti-bump , anti-pick , anti-drill and anti-pull technology . Available in brass and nickel finishes , the cylinder has a sacrificial break-away front section designed to release if attacked , maintaining the cylinder security within the door .
Visit www . yaledoorandwindowsolutions . co . uk or call 01902 366800