Plumbing Africa January 2018 | Page 68

66 LOCAL MANUFACTURING Duratherm Geysers hots up Geyser manufacturer and solar panel supplier, Duratherm Geysers, has been around for 20 years, thanks to two entrepreneurs who innovated in the geyser space. By Tristan Wiggill The company was previously known as WE Geysers, which ceased operations on 31 December 2016. Duratherm Geysers acquired that company’s assets, factories, and capabilities, in a process led by current managing director, Thembinkosi Nzimande. “Geysers are generic commodities,” he says. “Everyone makes the same thing. But WE Geysers was unique; its geysers had a different lining and did not need a sacrificial anode. They also outlasted the others,” Nzimande explains. He says the company had also been innovative with its hybrid solar panels. CHARTERED COURSE Last year, the company focused on a continuity and transformation solution for the two founders and chartered a future course for the company. Nzimande, who has a background in the construction and engineering fields, has started and run various electrical, mechanical, and civil engineering companies in the sector.  He is the former president of the South African Federation of Civil Engineering and is now the chairperson of the Solar Water Heating Manufacturing Cluster of South Africa.  “We met with Absa to fund the acquisition transaction; it turned out that Absa was also on a journey of transforming its supply chain and was interested in not only funding black companies, but also in buying from them,” he says. Absa is one of the biggest purchasers of geysers in the country. “They gave the company a five-year offtake agreement to supply a percentage of their geysers. We are still supported by Absa very much — they believe in the product.” Through Absa’s Enterprise and Supplier Development Programme, Nzimande became the 51% owner of the January 2018 Volume 23 I Number 11 business, making Duratherm the only mainstream, South African, black-owned, and black-operated geyser manufacturer in the country. This fact created a unique cocktail in the company: it is a mid-tier manufacturer with unique innovation and technology in its products, and it performed a groundbreaking transformation transaction in the industry. The company has been embraced by the insurance industry because of this journey of transformation, operational investments in its factory, outsourcing of warranty operations, and new management. “We have had a lot of success in growing the product through the support of Absa,” he adds. “But, getting finance is not easy; you still have to jump through all of the hoops to get better rates.” He describes local manufacturing as an ‘absolute challenge’. “The first point is that most customers have the intent to be committed to local manufacturing, but procurement realities on pricing still drive purchase decisions. There is a lot of imported products and foreign-owned companies that still dominate the market.” Part of the problem is a lack of enforcement of the country’s rules. There is a requirement, set by the Department of Trade and Industry (dti), that solar geysers comprise 70% local content, but both clients and purchasers of geysers do not enforce the designation. “We need to enforce our own policies as a country. We are becoming an import warehousing/distribution country; there is more warehousing going up than factories being built.” COMPETITIVENESS “Local manufacturers have to become extremely efficient and competitive in their operations, as being locally or black owned does not necessarily secure business in this environment; you have to go toe-to-toe with the established players in your product offering. We have to buy well and manufacture in an efficient factory. I buy local steel and locally made components.” www.plumbingafrica.co.za