Plant Equipment and Hire November 2017 | Page 23

The LH115L is the first Sandvik product to be manufactured locally, using local suppliers, locally sourced components, and local employees, with training programmes in place to ensure skills transfer. time — less than 12 months since we made the decision to build here and started the design process — we have already achieved close to 70% local content, which is pretty significant as it usually takes time to build up local content to this level.” Eriksson points out that local content is something that must be decided upon at the beginning of the design process. “There are many components that we use globally that we will need to source locally, but they might be a little bit different. In order to manufacture a global product locally, you have to take into account the local conditions and what can be sourced locally, right from the beginning of the design process. It’s not an easy job, and our team here did a great job finding a local supplier in a very short time.” The facility began prototype operations in July 2017 and will initially produce the LH115L machine. “Facility operations will follow a staged approach, with capacity ramping up based on customer demand,” says Steve Greisiger, production manager Jet Park, Product Area Load and Haul. “Although we are manufacturing the machine here and the majority of our low-profile market is in southern Africa, the market is not restricted to the region,” explains Simon Andrews, vice-president sales for southern Africa. “The product area is a global organisation, and this is just one of their manufacturing facilities. This will be the only Sandvik facility manufacturing this specific machine, so anyone anywhere in the world who wants to order a five-tonne low-profile loader from Sandvik will be receiving a machine that is manufactured here in South Africa — we will export it from here. “Sandvik has sold five-tonne loaders in Canada, Russia, and Latin America. The easy mining is finishing and the tough mining is what remains. People have to start looking at lower seams and more challenging mining conditions, which is where these machines fit in.” Facts and figures • One small step … One of the primary reasons for Sandvik choosing to open a manufacturing facility in South Africa is to be closer to their customers in the region. “We aim to have short lead times and be able to get the products to the market quickly,” says Eriksson. Regarding the content brought in from global suppliers, he explains that Sandvik does get some parts — primarily drive trains and engines — from global suppliers, for which equivalents are extremely difficult to source • • 67% localisation of material and component sourcing (17% locally purchased but imported, 64% locally manufactured, 67% of items purchased from B-BBEE suppliers). TCO: ZAR574.00 (per engine hour) total cost of ownership due to powerful design for low-profile applications (standard lifetime costs excluding consumables, for example oils, coolants, lubricants, fuel, tyres, and bucket; labour; damage and so on. MTTR: <2 hours (mean time to repair). All figures are dependent on mine circumstances. NOVEMBER 2017 21