PECM Issue 37 2019 | Page 58

AUTOMOTIVE ENGINEERING ULTIMATE EXPRESSION ASTON MARTIN ASTON MARTIN VALKYRIE V12 TURNS THE HYPERCAR ENGINE UP TO 11,100 • New naturally-aspirated 6.5-litre 65° V12 produces 1000bhp • Maximum RPM – 11,100 • Developed in conjunction with Cosworth using proven F1 knowledge, materials and methods  • Engine is fully-stressed element of the chassis, yet weighs just 206kg   • Hits all programme targets for emissions compliance and durability   With development of its new V12 progressing apace the time is right to reveal some closely guarded secrets of the Aston Martin Valkyrie’s extraordinary powerplant. Developed in conjunction with longtime technical partner Cosworth, the new V12 had to satisfy a simple, yet extraordinary brief: to create the ultimate expression of the internal combustion engine.   The programme called for a normally aspirated engine from the very beginning, for while turbocharging has absolutely come of age and offers significant and widespread 58 PECM Issue 37 benefits - especially in a road application - the greatest driver’s car of the modern era demands an internal combustion engine that sits at the absolute pinnacle for performance, excitement and emotion. This means the uncompromising purity of natural aspiration.   The resulting engine is an absolute masterpiece. Displacing 6.5-litres the 65° V12 sets exceptional new standards for maximum rpm and specific output with a certified peak power output of 1000bhp  (or 153.8 bhp-per- litre) at a mind-blowing 10,500rpm, before continuing on to a maximum rpm figure of 11,100: figures that are unprecedented for a naturally-aspirated, emissions-compliant road car application. Peak torque is 740Nm at 7,000rpm. With these peak outputs purely delivered by the ICE (Internal Combustion Engine), Aston Martin Valkyrie’s performance figures will be further boosted by a battery hybrid system, details of which will be revealed later in the development programme.   Cosworth’s F1 expertise is also evidenced in the Aston Martin Valkyrie engine’s weight, which also set new standards. Given the engine is a fully stressed element of the car (remove the engine and there is nothing joining the front wheels to the back!) and the level of technology in the combustion system, keeping weight down was a huge challenge. Especially as the programme actively avoided use of extreme materiel alloys which are so new that material properties over time are unproven.   Aside from the major castings - block, cylinder heads, sump and structural cam covers - the majority of the engine’s internal components are machined from solid material. These include Titanium conrods and F1TM-spec pistons. Not only does this allow the use of material with ideal properties, but the ultra-fine machining process means greater consistency and components optimised for minimum mass and maximum strength. The result is an engine that weighs just 206kg.