PECM Issue 30 2018 | Page 91

Q4) When selecting flow meter, what are some key considerations an end-user should make to ensure success? A: End-users need to know: If it’s safety then either a SIL rated device or proven-in-use criteria will come into play. • Finally, what are the lifecycle considerations? What reliability is required? I would think that reliability would always be required ????) What is the cost of installation, commissioning, testing and maintenance of each option, and how do these factors offset different instrument costs? • The reason for installing the measurement in question. Is it control, custody transfer, batching, or indication? These reasons determine the value of the measurement which, in turn, influences the budget for the measurement point. • The properties (viscosity, pressure, temperature, conductivity) of the fluid to be measured. Also the required turn-down ratio and what is required in terms of accuracy. What repeatability and response time are needed? These factors will rule some technologies in, and some out. As this high-level list of requirements suggests, selecting flow measurement technologies is not simple, so we recommend that you speak to an expert if you are not sure. What the requirement of the physical installation are (e.g how much space / straight runs are available) and what is the maximum allowable pressure drop? A: The meter should be installed in such a way that it is always full of product. For liquid application wherever possible the meter the meter should be installed in a vertical line with the flow in an upward direction. • • Are there environmental and personnel safety considerations that would make a design with fewer leak points preferable? Is this a process control or process safety application? Q5) What is the best location of a flow meter in a piping system? Pumps , pipe bends, reductions etc can cause disturbances in the flow profile , and the designer should be careful to take these into account so as to minimise these effects. Q6) What are some pitfalls you see end-users commonly encounter in flow meter applications? How can end-users best avoid and/or respond to such appli- cation pitfalls? A: The pitfalls we see the most often are a lack of process detail, or incorrect assumptions about the application. This leads to poor specification, which in turn leads to meters of the wrong size being installed. The most common consequences are high pressure drops across the meter and lower accuracy than the end user expected. It is also critical that the person specifying the meter understands the reason for the measurement point. Batch control has different requirements from utility flow monitoring, which is different again from Custody Transfer or simple indication. Ensure you have accurate process information and a clear functional specification to avoid these pitfalls. If in doubt, talk to a flow measurement expert. Q7) How does the industry intend to expose the applications that did not meet expectations? And what is the procedure for achieving that? Issue 30 PECM 91