PECM Issue 28 2017 | Page 62

Keeping development time down ime is a valuable resource when it comes to software development for automation processes. The longer it takes to get a machine up and running, the more costly it will be, even without factoring in delays caused by errors and troubleshooting. Reducing development times can be challenging, as every task and function in an automated system must be seamlessly synchronised in order to deliver high quality products to market at the right time, in the right quantities. Using different software packages for different tasks such as programming, simulation, visualisation or diagnostics, can further complicate this and cause delays, particularly if bringing multiple product lines online simultaneously. T A solution that can substantially reduce machine development time is simply to use a more streamlined software package. Engineering suites are now available that bring all automation development tasks into one platform, supporting every stage from initial specification through hardware configuration right up to final commissioning, using a Windows-like interface with which engineers are already familiar. Simultaneously integrating software development throughout the lifecycle of a project, can greatly reduce the time to bring a machine or process online. WAGO’s e!COCKPIT software, for example, is based on CODESYS 3.5, and supports all IEC 61131-3 PLC programming languages plus CFC (continuous function chart), popular in the building automation world. This allows engineers to 62 PECM Issue 28 use a language, or several in combination, that they’re already comfortable with, spending less time learning and more time doing. Live debugging means that the system will catch and flag up errors before the operator moves onto the next programming step, reducing time spent finding and eliminating them afterwards. e!COCKPIT introduces many other time saving benefits such as integrated web visualisations, which avoids the requirement to program separately a traditional graphical HMI. With e!COCKPIT a full library of HTML 5 visualisation objects are included so that it only requires a low cost web panel to be used, as visualisation is created within the PLC rather than separately. This removes an entire step from the programming process, potentially saving a huge amount of time. It is also possible to access the HMI functionality quickly and simply via any standard browser, be it a PC, tablet or smart phone, further saving time while increasing monitoring flexibility and speed of diagnostics. Another time saving development is the adoption of the latest Windows-style interface which enables the representation of a full automation network with visibility of all nodes including both WAGO and third party devices. This further saves time through the ability to publish network variables between nodes and to simultaneously view multiple controller projects. For manufacturers, a reduced development time can allow an increased diversity of product ranges to be brought to market more quickly and at a lower cost, providing greater flexibility to adapt to changes and trends. For the engineers tasked with implementing new machine functions, a highly streamlined syst em can simplify the development process, and reduce the likelihood of errors creeping in, even for highly sophisticated processes. WAGO Limited Visit: http://global.wago.com/uk Telephone: 01788 568008 Email: [email protected]