PECM Issue 22 2016 | Page 54

Quality Drive Components Ensure Long Term Reliability In Automotive Assembly T here are few more This requires a myriad of separate Similarly accessories, parts and demanding production operations that have to be co-ordinated subassemblies to be mounted onto the environments than on and choreographed, making sure that vehicle bodies may be delivered to the automotive assembly lines. everything is colour matched, t hat the appropriate workstation on separate Often running 24/7, downtime has to be model specification of each vehicle is feeder conveyors that run at a speed avoided at all costs. A stoppage on one correct in terms of accessories, trim etc. carefully synchronised to the main machine in one part of the plant can bring Further no part can ever be damaged assembly conveyor. production to a halt across the whole site. or even marked. All of this has to be The consequent costs can be staggering, completed to a schedule that is accurate while the loss of production and disruption to the second - and that repeats itself to schedules may take days or weeks constantly with little or no room for error, to recover from. Therefore the need for delay or stoppage. reliable plant and machinery on vehicle manufacturing plants is paramount, and it follows that every component in those machines must be able to offer guaranteed performance and long term reliability that is world class. The purpose of the assembly line is to take the basic bodies and add to them all the parts and accessories, from seats and doors to driver controls, trim, boot and bonnet. 54 PECM Issue 22 The vehicle bodies are moved along the assembly line from station to station on slat conveyors, hanging from special suspension fixtures in overhead conveyors or mounted on carts driven by friction rollers with the assembly workers riding alongside. Tsubaki has a long history of supplying conveyor and drive components for automotive assembly lines that have provided trouble-free operation for the full duration of their specified operating life. Tsubaki drive chain, for instance, is used in conveyors, lifts, hoists and many other machines. It is available in a number of different ranges, including roller chain, heavy duty chain and leaf chain, each suited to different duties and different working conditions.