PECM Issue 21 2016 | Page 94

Pumps Eliminate 52% of bearing failures Lubrication Corrosion 11% 4% Other 5% Overloading 4% Particle Contamination 48% Misalignment 13% Disassembly 15% A major study into equipment reliability has shown 52% of all bearing failures are due to particle contamination and corrosion caused by water contamination. The LabTecta®66 bearing protection range can reduce bearing oil contamination from 83% to 0.0003% significantly reducing bearing failure. Visit www.LabTecta.com for a 3-minute video showing statistics and technology www.aesseal.com Eliminate 52% of Bearing Failures LabTecta is a bearing protection seal that can eliminate bearing oil contamination, the major cause of 52% of bearing failures. W hen equipment rotates the bearing housing heats up and the oil/air mixture inside expands and this is forced through the seal. The real problem arises when the equipment cools because the oil/air mixture cools and contracts sucking air from the external atmosphere through the bearing seal back into the housing. LabTecta incorporates dynamic lift technology that uses the centrifugal force of rotating equipment to open a temporary micro gap allowing expansion of the oil air mixture in the bearing housing, which consequently allows the equipment to breathe. When the equipment stops rotating the micro gap immediately closes forming a perfect 94 PECM Issue 21 Figure 1: Water contamination on a continuous digester prior to a LabTecta being installed. seal, preventing dust and moisture being sucked back into the bearing housing and eliminating bearing oil contamination. Rated to IP66 of the ingress protection code, LabTecta is capable of reducing water contamination of the bearing oil from as high as 83% to just 0.0003% compared to lip seals, even when exposed to high pressure water jets. The range is ATEX certified for use in explosive environments and a number of special designs make it suitable for a wide and varied range of applications helping to significantly reduce downtime due to bearing failure. www.aesseal.com Figure 2: LabTecta Bearing Protection Seal