PECM Issue 20 2016 | Page 90

Tsubaki has the Answer for Automotive Coating Applications A utomotive manufacturers large size chain and ancillary equipment array of sizes and shapes and are used put incredible emphasis designed for carrying different vehicle in all sorts of specialized equipment, on the paint finish of their types and models. These chains are very including multi-axis robots. They are made new vehicles. Not only is durable and highly efficient to ensure from a flame resistant certified material for smooth, accurate, slip-free conveyance. peace-of-mind use in areas that require immaculate paintwork essential for that 'showroom appearance', it is also a vital inflammability. element in the long term environmental The bodies are then transferred to a cart protection of the body panels. Therefore and delivered to a second coating station, The top coat is sprayed on by special paint shop plant and equipment must be where a robot spray paints them with an coating robots and reciprocating of the highest calibre, and even the drive intermediate grey coat which ensures they machines, whose combined motion chains must be of a quality that ensures are smooth and ready for the top coat. ensures the body panels each have a smooth operations and reliable long term (The grey coat also prevents the top coat beautiful, even finish. The reciprocating performance in harsh working conditions. from fading over time.) coating machines typically use drive chains such as lube-free Tsubaki Lambda Chain and associated ancillary products chain, which has special oil impregnated are used throughout many major bushes and is available in a wide range of automotive plants, in just about every sizes. Lambda is highly resistant to seizing section of the production and assembly and is not susceptible to excessive wear process. Many plant engineers have opted and therefore trouble-free, reliable and for Tsubaki chain because of its reputation long lasting, even in raised temperature for smooth operation and reliability over environments. time. In fact Tsubaki chains and accessories have a track record of many years' standing The carts are each driven by a small gear All Tsubaki drive chain, including roller in automotive production that embraces motor, such as the Hypoid motor made chain, heavy duty 'Super Chain' and leaf most of the major manufacturers. by Tsubaki. These are available with either chain, is made from quality materials using a solid or a hollow output shaft and in a advanced manufacturing techniques In the paint shop for example, the first wide range of reduction ratios. The robots which minimise chain wear and stage of the coating section involves have multi-axis movements so are highly el ongation. Thus they have a long working vehicle bodies being hung from a chain dexterous and therefore need support life, a key requirement for the automotive conveyor and passed through a tank of and guidance for their power cables. This sector, where plant stoppages (planned primer coating. Tsubaki supplies a range of duty can be entrusted to Tsubaki plastic or unplanned) for maintenance are to be conveyor chains suitable for this, including Cableveyors, which come in an extensive avoided at all costs. 90 PECM Issue 20