PECM Issue 19 2016 | Page 123

Maintec Show Preview SIMPLE, POWERFUL AND AFFORDABLE WHAT MORE DO YOU NEED FROM YOUR MAINTENANCE SOFTWARE? How about flexibility, easy configuration and integration into existing business systems? See us at Maintec Stand M133 With Agility you get all these b enefits and more, delivering value right across your organisation. Choose Agility and you’re choosing to put yourself in control. WANT TO KNOW MORE? VISIT OUR WEBSITE OR CALL 01924 200344 TO ARRANGE YOUR FREE SYSTEM REVIEW AND AGILITY DEMONSTRATION TODAY. www.softsolsgroup.com Customer Driven Cleanroom Innovation for Plastics Manufacturing The continuous improvement strategy towards cost-effective, lean production comes with an explicit requirement for innovation and scalability for today’s manufacturing facilities. In looking to increase their manufacturing capability offering with cleanroom production, Tex Plastics’ Technical & Quality Director, Andy Clarke & Manufacturing Director Dave Kearney, found both with Lancaster-based cleanroom solutions provider, Connect 2 Cleanrooms. Tex Plastics’ mission to develop higher performing, lower cost solutions for its clients, is now complemented with a class 7/8 clean room system that includes automated clean-air HEPA-lite™ canopies, controllable by a user-friendly touch screen interface. The tooling challenge When considering injection moulding processes, the tool face of the machine is often the most exposed area of the production line and this is the area which often requires the supply of controlled air. A simple way to achieve this is to enclose the full machine in a cleanroom; however this brings inevitable challenges of managing tool changes. Encloses the machine, mould and crane creates a large environment, in floor space and height. This approach leads to a vast amount of air being unnecessarily processed, negatively impacting on attempts to reduce carbon emissions. This approach also increases the risk of contamination and safety issues as the overhead crane inevitably retains particles and cleaning it is a cumbersome and difficult task - not to mention the hopper creating a mass of contamination within the cleanroom. A more cost effective and energy efficient option is to create a modular cleanroom on castors, that can be wheeled away to provide aerial crane access. Whilst this low-cost solution is a practical solution for many, Tex Plastics consider this solution to create unacceptable downtime as machinery requires an extensive full clean down following exposure to the external manufacturing environment. This increases the risk of contamination and reducing the ability to offer a timely response to customer schedule changes. For more information: Connect 2 Cleanrooms www.connect2cleanrooms.com 01524 813020 Issue 19 PECM 123