Network Communications News (NCN) August 2017 | Page 22

CABLE MANAGEMENT & LABELLING fasteni ng s a nd fixin gs to prevent co l l a ps e in extre m e heat. M a rs ha l l -Tuf flex l a u nc h e d spr i ng-loa ded Firefly clip s to fi t on t h e ins ide/o uts id e of ou r mi ni/maxi trunkin g a nd condu i t, holding ca bles s e c u re i n t he event of a fire, e ns u r ing escape ro utes rema in f re e a nd acc e ssibl e s ho uld fire b re a k o u t . T he cli p s a re fire res is ta nt a b ove 1, 000° C fo r up to 120 minu te s , fa r exce e ding the requirem e nt s of 45 mi nu te s at 930°C. 3D printing I nte gral to our pro duct d eve lopment is 3D print ing, whi c h h a s pa id huge d iv id e nd s i n bei ng a ble to q uickly a nd m o re easi ly develo p n ew pro d u ct s . We star ted by us ing a third p a r t y 3 D pr i ntin g provider, s end ing ou r prototype des ig ns to t h e m . H owever, it s oon beca m e c l e a r t hat this technolo gy ha d a h u ge amou nt to of fer a nd a fe a s ib il it y stu d y confirmed that inve s t ing in ou r ow n, on -s ite, 3D pr inte r wa s fi nanc i a ll y prudent a nd re m ove d any r i sk a s s ociated with s e nd ing i nte lle ctua l proper ty of f- s ite . 22 | August 2017 ‘3D printing has paid huge dividends in being able to quickly and more easily develop new products.’ The printer, based at our R&D department is now used for the majority of new product development, Elegance 170 Aluminum being a good example. Through talking to customers and market research, Marshall-Tufflex identified the need for a hard- wearing, lightweight and larger capacity aluminum profile having already achieved great success with its Elegance 110 Aluminium, a small dado trunking profile. Our 3D printer was used to ‘scale up’ this smaller profile to quickly and cost-effectively test the feasibility of the idea, leading to the launch of Elegance 170 Aluminum, a 170mm x 55mm Cat 6/6a/ 7 and Part M compliant profile that can be a single, double or triple compartment thanks to its ‘C’ type section with a single cover. The printer has also been used to per fect recently launched Sterling profile single piece fittings and clip designs and to design new moulded tap-offs for Under floor; the technology is proving invaluable for taking products from design to market more quickly and cost-effectively. It has also proved a great asset when showing students around our Hastings manufacturing plant as par t of our drive to encourage more young people to consider engineering as a career. Students were tasked with designing a 3D item for printing, with the winning two designs turned into 3D models vir tually before the students’ eyes. 3D printing is enabling us to fully utilise our dedicated in-house design team and technical experts to continually push the boundaries of product design, react quickly to changing market demands and work with customers to develop specific solutions for their projects; 3D printing allows us to produce examples of products, rather than just drawings, allowing clients to test them in conjunction with existing ranges. In short, 3D printing is now an integral part of our product development. If required we can take a product idea, design it in-house with our CAD engineers and have a 3D production-grade ABS prototype in a day or less, enabling us to quickly evaluate the design and agree on any changes or improvements that need making. It allows us to develop and test a far wider range of product ideas and then cherry pick the best. We can think outside the box and quickly create prototypes, ensuring we invest in the very best cable management concepts and solutions. For further information visit: www.marshall-tufflex.com