Mining Mirror September 2018 | Page 23

Mine excursion geology, ground conditions, and narrow veins. The mechanised operation at Bathopele, however, has proven that it is safer, and materially more productive, than conventional, labour- intensive mining. According to Jaco Grobler, vice-president mining at Bathopele, there has been no serious injuries at the mine this year. “Our focus has been on slip and fall, which has, in the past, caused the most accidents in the mine,” says Grobler. “Our first line of defense was to get the shift supervisors or shift bosses on the working face to make sure people comply with our safety standards. We also provided all workers with a whistle, which is compulsory to carry, and in any unsafe situation, the workers can blow the whistle,” Grobler adds. In a mechanised operation like Bathopele, with a substantially smaller group of underground workers than in a traditional mining environment, the agents of accidents are slightly different. Factors like trackless mobile machinery, fall of ground, and conveyor belts need to be monitored more closely to prevent serious injuries and fatalities. Apart from the safety benefits, Dawie van Aswegen, head of mining: SA PGM operations at Sibanye- Stillwater, says that mechanised operations are much more productive, but it can have its own challenges. To convert a conventional mine into a mechanised operation is not easy, but it is something that Bathopele didn’t have to deal with. Sibanye-Stillwater does, however, operate other conventional shafts in the area that could be converted, but it is probably not viable. “To operate a trackless fleet where there is a conventional infrastructure remains difficult,” says Van Aswegen. All Sibanye-Stillwater’s trackless mines in the area are board-and-pillar operations, not more than 600m deep. Converting conventional mines will entail implementing a similar method, which will require leaving massive pillars as support, while the extraction ratios will decrease. Sibanye-Stillwater operates three conventional shafts in the Rustenburg area — Siphumelele, Khuseleka, and Thembelani — and six trackless shafts, namely Kwezi, K6, Bathopele, Kopaneng, Simunye, and Bambanani. Van Aswegen says the trackless shafts together produce close to 900 000 tonnes of PGMs per month (tpm), while about 300 000tpm are brought to surface from the three conventional shafts. All the mechanised shafts are mining the UG2 reef, while the conventional mines target both the UG2 and the Merensky reefs. Accessing the ore body Sibanye-Stillwater’s Rustenburg operations are on the southern side of the western limb of the Bushveld Igneous Complex. The average reef width is extremely narrow in these areas and varies between 70cm and 90cm on UG reef mines, while Merensky Reef varies between 20cm and 50cm (the company mines both UG2 and Merensky reefs). The reefs dip from south to north at a constant nine degrees. To the east of Sibanye- Stillwater’s operations lies Lonmin’s SEPTEMBER 2018 MINING MIRROR [21]