Mining Mirror October 2018 | Page 20

Mine excursion the high life — to the detriment of the company. West Wits now mostly uses South African geologists and recently completed a drilling project close to the Circular Shaft, which proved positive. Ripping the reefs West Wits has also completed some trenching, which is done at right angles to the reef to locate the outcrop and define the stratigraphy. Over billions of years, the Witwatersrand system has faulted and shifted, so the reef is not always uniform, which makes trenching important. “Our trenches are about two metres deep and probably about 40–50m long,” says Swart. West Wits will mostly mine the Kimberley Reef and the Bird Reef, but also some of the Main Reef and the South Reef, north-east of Main Reef Road. The Main and South Reefs were, of course, targeted mostly by mining companies throughout the years, and formed the backbone of the South African gold mining industry for more than 120 years. So, although there are pockets of the Main Reef left, it won’t be the number one target. The total area covers about 6 000ha and the surface footprint of mining will only cover less than 2%. In the [18] MINING MIRROR OCTOBER 2018 first phase, West Wits will be using opencast methods to mine. “The pits will not be there for more than six to eight months, before we backfill and rehabilitate them again,” says Quinert. In total, there will be about eight open pits. After four to five years, the operation will refurbish the old Circular Shaft, and work will continue underground. The plan is to have two entry and two exit shafts, and each shaft will cover an area of about 20m. According to Milne, there is no need to build a processing plant on site, as there are many plants in the vicinity that are not running at full capacity. Currently, West Wits is recovering about 900–1 000 ounces per month from what they call the Sol Plaatjie site, and that ore is sent to Sibanye Gold’s Ezulwini plant, about 40km west of the operation. “The four Spanish Xcentric Rippers enables us to mine the reef at surface without blasting. We have been operating at Sol Plaatjie for over 12 months without blasting at all,” says Milne. The reefs at this site are very shallow and the deepest the machines have mined is about 30m below surface. “The rippers are running at close to an 80% efficiency, which is what you would expect from a traditional load and haul operation. Although the life expectancy of an excavator is longer (up to 15 000 hours), the ripper comes in a discount of almost R7-million,” says Milne. The rippers, of which there are two 50-tonners and two 80-tonners on site, open up about 200m² of the surface per hour. Drilling and blasting costs about R20 per square metre, in comparison to the R8 a square metre achieved with the technology. “Since we started mining the Kimberley Reef with these four rippers, we have mined more than 1.5 million tonnes of material, which we separate into waste stockpiles and reef stockpiles,” says Milne. The mining contractor, ALS Group, uses 40-tonne and 50-tonne excavators and a fleet of Bell B30 ADTs to load and haul the material. The 40-tonne excavators are used for the reef, while the 50-tonners are employed to load the waste. There are three ADTs for each excavator. Icy winds of change Quinert says that West Wits would eventually produce about 30 000–35 000 ounces of gold per year from the opencast operations in the first three to four years, while it hopes production will peak at close to 80 000 ounces per