Mining Mirror March 2019 | Page 39

Cradle to grave Reduce downtime with high- quality pumps H igh-quality slurry pumps are key to enabling mining companies to reduce maintenance costs and prevent unforeseen failures. According to Colin Adams, managing director of Integrated Pump Technology, inefficient slurry pumps can lead to costly production downtime. Adams says that submersible slurry pumps offer several benefits over dry- mounted pumps. “Submersible pumps do not require any support structure, need less space for operation, and are very easy to install. “The Grindex Bravo range of pumps are produced to operate over the complete pump curve, not just one specific duty point. This means that the pump can be used in numerous applications within its range and it is not a case of ‘one pump, one application’,” says Adams. Grindex Bravo pumps are fitted with a cooling jacket and an agitator for effective slurry pumping. Pumps in the range can handle slurry and fluids with a high content of highly abrasive solids in sizes up to 50mm at maximum heads from 17m to 45m. Wear is reduced by using NiHard 4 for all hydraulic components, and these pumps can handle liquids with pH values from 4 up to 10. Grindex Bravo slurry pumps on display at last year’s Electra Mining Africa exhibition. Overlay plates improve wear life C hromium carbide (CrC) overlay plates form the basis of an engineered truck-bed liner system. According to Sias Suurd, general manager at engineering company Rio Carb, explains that these plates feature a standard smooth surface with relief cracks, a ductile and workable backplate, a quality-controlled fusion zone, and a hard CrC overlay. Its range of applications include truck beds, dozer blades, shovel buckets, front-end loaders, and dragline buckets. Suurd says the system improves the wear life of truck beds as the plate wears down at a uniform rate, which means it is less maintenance-intensive, as well as increasing productivity dramatically. “Other advantages,” says Suurd, “are that the system has been designed to reduce welding and can be customised in terms of its overall weight. No micro dead boxes are required at the rear of the truck, with no carry back either. In addition, offloading material by means of tipping is accelerated as a result, due to a reduced friction coefficient,” he says. For haul trucks, Rio-Carb has designed liner packages with varying thicknesses to match the wear pattern on the load body. “The aim is to provide a liner package that wears evenly, thereby providing the longest possible life between liner replacements. The ultimate benefit for customers is a significantly lower total cost of ownership,” Suurd adds. www.miningmirror.co.za www.miningmirror.co.za MARCH 2019 MINING MIRROR [39]