Mining Mirror January 2019 | Page 32

Lessons from the past Trekkopje construction nearing completion in 2010. 2008. The mine was poised to become the tenth-largest uranium mine in the world. The estimated life of mine was 12 years. Construction got under way and the mine was nearing completion, on target to start production in 2011, when disaster struck at the Fukushima nuclear power station in Japan (the mine and plant actually completed a test run in 2011). Production was planned for that same year. Fukushima pulled the rug from the uranium market’s feet, and Trekkopje postponed production until the jitters had settled down. The uranium price, however, tanked and continued its slide to rock bottom. Since then, it has recovered somewhat, but not enough to ensure Trekkopje’s profitability. More than eight years later, this promising project is still on care and maintenance. Care and maintenance Mining in extreme environments like on the Namibian west coast, which experiences four seasons in one day, requires constant maintenance to preserve plant and equipment. This is the case when actively mining, but even more so when a mine has been placed on care and maintenance, like Trekkopje was in 2013. Although Trekkopje has never produced saleable product, the mine and plant are fully functional, and it has to remain in working condition. All structures built on the mine are protected and can be [30] MINING MIRROR JANUARY 2019 commissioned when required and at minimal cost. The C & M team of 20 people work according to maintenance schedules that have been captured on the Pragma software program. The Pragma database contains all structures and equipment with the manufacturers’ specifications and maintenance requirements. The system generates job cards, schedules work in progress, and produces monthly reports on, for example, maintenance statistics, labour hour distribution, or completion of schedules. General C & M tasks include proper storage, lubrication, corrosion protection, and functionality checks. In addition to the scheduled work, some special projects were carried out in 2015. In October 2015, the engineering team successfully optimised overhead line insulator cleaning operations by adding linseed oil to Tectyl 506, a product already used to combat the corrosion of this equipment. The cleaning and protection of over 60 000 conveyor idlers is a major task that will be repeated annually. Cleaning and protection of dust collector ducts at the crushers were completed. Protection of pumps, valves, and gauges is achieved by cleaning them with a mixture of soluble oil and water under high pressure, followed by a spray-on coat of Tectyl soon after drying. www.miningmirror.co.za