Mining Mirror April 2019 | Page 25

In the past 10 years or so, specialised firms including consulting companies have developed enough experience to model seismic behaviour of clayey and sandy soils. Recording of earthquake records has also improved, helping provide a proper engineering basis to the exciting work that can now be done. Importantly, this improved technological capacity is also giving us a better understanding of static liquefaction and progressive failure in tailings dams. While dynamic liquefaction of a soil structure takes place as a result of a sufficiently high seismic perturbation or disturbance, static liquefaction occurs due only to a small perturbation. There are several factors which could lead to static liquefaction; modern computers and software — leveraging the results of laboratory and field testing — are now capable of modelling the behaviour of tailings dams for these static liquefaction triggers. The same applies to the problem of progressive failure in soil mechanics, which is the phenomenon behind some of the case histories of TSF failures involving failed foundations. Progressive failure usually starts off very slowly but, with time, the rate of deformation increases rapidly. In several case histories, the failure starts as an effective stress site condition; then, when the rate of deformation is high enough, the mode of failure changes from effective stress to undrained or total stress behaviour. Once again, computer technology’s ability to use past data can be employed to model the behaviour of tailings dams for these progressive failure triggers. The face of displacement One back-analysed model is represented in Figure 1. This shows the overall picture of displacement in a return water dam, with time steps modelled. This dam showed no signs of distress for more than 20 years and then failed dramatically within one week, with more than 2.5m of displacement at the crest of the water dam. If a set of shear strength properties are selected, such as an average effective stress friction angle of 25 degrees, then the model cannot be made to fail — even after a long time of modelling. If an average effective stress friction angle of 24.7 degrees is selected, it can be seen that — for a long time — the model behaves in a meta-stable manner; when sufficient loss of effective stress strength occurs, the failure develops very quickly, as was observed on site. This is the class A prediction of the actual behaviour of this strain softening clay material from site. If, however, the actual average shear strength of the clay is taken as an effective stress angle of 22 degrees, it can be observed that the modelled failure occurs a short while after the end of construction, which does not correspond with the observed site conditions where it took 20 years for the failure to be initiated. The other two examples modelled, as shown on Figure 1, are located between the limits of 22 degrees and 24.7 degrees and show the impact of friction angle (shear www.miningmirror.co.za Mining in focus Figure 1 Figure 1 shows — on the vertical axis — the vertical displacement of the crest of the dam at the location of failure. The horizontal axis shows the time steps modelled. Note the following: • The change in the time increment related to the time steps modelled when the effective stress behaviour was changed to undrained behaviour; • The effective stress properties changed when the inception of failure commenced and the rate of failure was about to accelerate; and • When the rate of failure was increasing, the stiffness of the clay soils was changed from a Poisson ratio of 0.2 to a Poisson value of 0.45 (close to 0.5). The key point to be understood is this: The time increment related to the time steps for the effective stress portion of the graph is much longer than for the time increments related to the time steps for undrained behaviour modelling. This means that the horizontal axis for the time period before failure commences for the 24.7-degrees case should be 20 years, and the time from inception of failure to the end of failure should be 10 days. strength) on the inception and manner of progressive failure. Evolution of technology Another important contribution to the TSF modelling and design tools at our disposal today come from other technologies. Satellite- type technologies, for example, can be used to measure three-dimensional displacement profiles. In one case, satellite imagery has been used to measure the extent to which sinkholes below a tailings dam were allowing settlement of the TSF over a few years. Technological developments in milling will also have an impact on how we design TSFs going forward — in particular the implications of finer grind. While 45% of tailings before 1980 was finer than 75 microns, this had risen to 90% by 2010. In new mining projects, the expectation is that 80% of material will be finer than 53 microns. The significance of this cannot be overstated. This will mark the first time that rock-flour tailings from hard rock mines will become too fine to be self-supporting for normal rates of rise of about one metre a year. The change in the permeability of tailings will require new tailings deposition techniques and TSF designs. This might include solutions such as impoundment walls and suitably sized buttresses of various materials. Mines will soon be considering the use of waste rock, filtration layers, and filtered tailings as conventional construction material in their TSF strategies. The good news is that computer technology and continuous software improvements have given the sector valuable tools with which to leverage our considerable experience in TSF management. That said, innovation is not always quick or easy; but the work has begun and needs continued commitment from all who are affected. About SRK SRK Consulting — a global network of engineers and scientists — earned much of its early reputation from its work on tailings storage facilities, working closely with mining companies to develop science-based innovations to make tailings dams safer and more environmentally sound. Today, SRK is a multidisciplinary operation with a depth of expertise relevant to mining, infrastructure, environment, energy, and water. APRIL 2019 MINING MIRROR [23]