Mining Mirror April 2018 | Page 20

Mining in focus The secret world of gold processing Various methods have been employed to process gold, becoming more labour- and technology intensive, but also more successful in recovering, writes independent consultant Dr Nicolaas C. Steenkamp, Bowline Professional Services MD Breton Scott, and Leon Louw. [18] MINING MIRROR APRIL 2018 W hile there has been a lot of talk in the mining industry about the mechanisation and modernisation of mines, most of these discussions focus on the methods to extract the rock material in which the ore bodies are hosted, rather than on the processing methods after it has been unearthed. Yet, the development of new and innovative ways to liberate gold from the rock material is important and represents the modernisation of an entire mining process. Not only do these processing methods need to be more efficient and effective, but it is imperative that they are also environmentally friendly. Effective processing of the ore plays a key role in the viability of a project or, at the end of the day, the profit margins. Types of gold ore There are two types of gold mineralisation: free gold and refractory gold. Native gold or free gold is exactly what the name implies: it is not bound in any other mineral that needs to be removed and can be concentrated by a combination of gravity methods, such as leaching (for example cyanidation) and/ or direct smelting. This type of mineralisation is usually associated with heavy mineral placer deposits, such as alluvial gold deposits in streams and rivers or quartz veins. Therefore, most gold deposits are found through gold panning initially before locating the hard rock source. Refractory gold, on the other hand, is bound with other minerals, usually sulphides and associated chalcophile elements. This type of gold requires more