MDA JAN-FEB 2019 JAN-FEB 2019 | Page 18

GHM edia B usiness ARTICLE Future of Laser Welding in Industrial Heavy Applications- SURESH INDU LASERS N ow a days, Laser technology is widely used for welding of any materials. The fiber laser technology with stable high-power lasers from 4KW to 10KW has opened gate for the applications in thick metal welding of Stainless Steel (SS) & Mild Steel (MS). Even Aluminum welding having applications in battery can be done successfully using laser technology. In fact, short wavelength laser welding systems enable us to weld the materials of more thickness than the conventional CO2 laser welding. SIL has successfully developed applications of seam welding with no filler used for stainless steel with no porosity in weld material with 4KW fiber laser. Cut-weld-cut or weld-cut-weld system can be deigned as per application requirements. SIL welding machine can weld 10 to 12mm thick metals with 10KW fiber lasers without filler material. However it is observed that autogenously weld require no or minimal gap between the two plates. If gap is uneven or more, the energy passes through the gap without heating the material. With this limitation comes a welding GTAW process or GMAW process with laser assisted welding. SIL has developed systems that can weld thick materials, alloys & mild steel of 10 to 15mm of thickness. Introducing the filler material into the weld area & laser acting as a support to the weld pool make the welding process faster and smoother with minimal adjacent heated area. So for the applications that would require ten passes on weld tube, can be done with maximum of one pass or two pass welding. Hybrid welding technology can be adapted to the areas of Ship Building, Tank & Pressure vessels, Marine Structures, Pipeline and Hydraulic Power Plant with technical expertise and application lab. SIL is leading manufacturer of Laser based systems established in India since 1990, headed & guided by an Indian Laser Technologist Dr. S.T. Shah who has worked in laser field since 1975, and worked as Scientist at Imperial College of science & Technology and Liverpool University London for five years. He has also presented papers in international conferences. Presently it has six branches in India. We consistently innovate and develope cost efficient, reliable products with high precision, based on laser technology incorporated with robotics for strong International & National commercial market for applications such as cutting, welding, marking, engraving etc. SIL is also developing machine for new applications in their R&D lab for the niche industrial market to serve India and World around with best quality and minimum cost to be adaptable in industrial applications. https://silasers.com Global MDA Journal is widely distributed in almost all the industries and provides direct reach to your prospective companies in 49 countries and a million readers in the world. Our e-Book is available on Kindle, Readwhere & Kobo e-Reading platforms. For more information, visit www.GHMediaBusiness.com 18 | january-february 2019 | Global MDA Global MDA Journal Journal