MDA JAN-FEB 2019 JAN-FEB 2019 | Page 17

GHM edia B usiness ARTICLE WENZEL presents the new generation of the optical Scanning System, CORE D Fast and accurate inspection on the shop floor T he next chapter in the eight year story of the WENZEL Optical High Speed Scanning System CORE D has begun. The CORE D was developed to improve measurement speed in the production process and is today an established, global solution for complex measurement tasks in production processes of various manufacturing industries. The hardware, sensor and the design of the CORE D have been extensively reworked and improved. The accuracy of the machine with the optical Double-Eye white-light point sensor for the probing test MPEP has been improved by 100% since the introduction of the machine. The stability of the measurement process is enhanced by the new generation of the Double-Eye white- light point sensor, which is also introduced at the same time. The design and inside of the sensor has been optimized by continual improvement processes. The sensor is The new CORE D Optical High capable to measure the Speed System scanning a turbine blade (Source: WENZEL) increasingly complex parts in shortest time. New generation of the white-light point sensor and light protection cover The camera in the new sensor has an increased resolution and better sensitivity and therefore improves the measurement process due to larger light yield. The active cooling system is replaced by a passive one which is more robust even within a dusty production environment. The sensor is mounted on a magnetic crash protection joint which can trigger if the sensor touches the part. The new sensor generation maintains the large working distance of 80mm, the measurement range of +/- 3mm as well as the large angular acceptance of up to 85 degrees. The new automatic and integrated light and environment protection cover of the new CORE D ensures the accurate optical measurement even on highly polished parts within suboptimal lighting conditions as often found in production environments. Furthermore, the protection cover improves the safety of the operator and provides additional protection of the measurement system. 17 | january-february 2019 | The design of the new CORE generation takes its design cues from the coordinate measuring machines, gear testers, the computer tomography systems and styling solution machines from WENZEL. The angular edges are replaced by softer and rounder forms and the previously grey underframe is now a modern black and white. The protection cover is perfectly integrated into Fully integrated optical the new CORE design. The Double-Eye white-light large opening still offers point sensor (Source: WENZEL) very good accessibility from 3 sides and the CORE D is well suited for projects where robot loading is a requirement. Of course, the numerous, traditional advantages of the system are kept and continue in the new machine generation: the ability to measure sharp edges and small features without tip compensation errors, the simultaneous control of the 3 linear and 2 rotary axes, the compact footprint, the large temperature range, the great accessibility and The CORE D with light and integrated work station. environment protection cover scanning a highly po-lished knee And the CORE D still does joint (Source: WENZEL) not need an air supply. About WENZEL Group The WENZEL Group is a leader in Innovative Metrology (3D Metrology, Gear Metrology, Computed Tomography, Optical High Speed Scanning) and Styling Solutions. Build on a solid foundation of family, German precision engineering, flexibility and strong partnerships WENZEL is known as individual solution provider. WENZEL supports small and medium- sized enterprises as well as well-known major corporations all around the world. Over 10,000 WENZEL machines are installed in automotive styling and vehicle production, aerospace, general engineering, power generation, medical and many other industries. https://www.wenzel-group.com/en/ Global MDA Journal Global MDA Journal