Design Page
Design of the system and selection of proper components
Design of the system and selection of proper components play important part in operation , safety , performance , life , efficiency and maintenance of the system
In this issue , we are introducing a uniqueproduct ‘ Relief-cum- Pressure Stabilization Valve ’ fulfilling the requirements of Safety , Relief , Pressure controland also Pressure Stabilisation to be incorporated in the system , against the commonly used Relief Valves for achieving the following :
1 . Accurate Pressure control 2 . Best safety of system for Longer life 3 . Effective Relieving for improving performance 4 . Absorbing sudden pressure Surges , Jerks & Spikes
5 . Offering Smooth pressure change and Stabilized pressure irrespective of setpressure for better system operation and improved Efficiency .
What is Relief-cum-Pressure Stabilization Valve
This is a unique Dynamically controlled Relief-cum-Pressure Stabilization Valve which not only perfectly Relieves and Controls the pressure but also Stabilizes and allows to change the operating pressure smoothly / uniformly , to the required pressure , absorbing all the shocks , irrespective of the pressure settings .
Working of Relief-cum-Pressure Stabilization Valve
The Dynamic Piston of the main valve remain closed at any operating pressure , less than the set pressure . For example , the Valve is set to be relieved at 175 bar and some operation is being carried at lower pressure of 50 bar , suddenly the pressure changes to 150 bar . As the dynamic piston is held closed through a low-pressure spring , the dynamic piston will not allow sudden Pressure Surge to effect the system , and move up , allowing the system flow at higher pressure to partly pass to tank and the operating pressure to gradually increase to the desired pressure of 150 bar .
The dynamic piston of Relief-cum-Pressure Stabilization valve instantaneously acts to dampen the pressure surge & let the pressure , in-spite of the fact the valve is set at a higher pressure of 175 bar , smoothly stabilizes at the required operating pressure being less than the set pressure .
Note : - The above information , details and the statements , are for the Design File , for the reference and benefit of the readers of the Global MDA Journal . The Manufacturers ’ specifications and recommendations are always to be referred for the design specifications and operational data .
Ashok Km Gupta , Chairman & founder of Crane-Bel Group of companies , presents this Design Page for the readers of Global MDA Journal , as a practical approach towards Design and selection of the components of the machines and systems . The company , Crane-Bel International P . Limited , an ISO 9001 Certified Company , manufacturing wide range of Broaching Machines , Hydraulic Cylinders , Accumulators , Integrated Motor Pump Units for OEMs including manufacturers of Hydraulic Power Packs , Machine Tools and Plant & Machinery , Systemguard ® as a Contamination Management Machine including Laser Particle Counter for Contamination Monitoring , ( Optional ), Filter for particulate Contamination Removal , Magnetic Filter for removing the Submicronic Ferro-magnetic Contamination generated by wear & tear of system and H2O-Pro Spin-on Filter for Water Contamination removal . The author is having more than 50-years history of dedication to the industry , and a leading promoter of Pro-active Maintenance for increasing the life and efficiency of plant and machinery . The author has also explained the Working of Relief-cum-Pressure Stabilization Valve as a new Design Idea .
The author Mr Gupta has always been at the forefront for helping the Designers , Manufacturers , Application Engineers and Maintenance people of the Industries of various segments for making their Plants , Machines and Systems more productive , reliable and long life performing .
For further Information and queries or suggestions from readers are invited by : Ashok Km Gupta SCB Engineers P . Limited A-57 , Sector-16 , Noida-201301 , Delhi-NCR , INDIA Phone : + 91 120 2512420 , 4117236 , 4333311 E-mail : ashok @ crane-bel . com
august-september 2018 | Global MDA Journal | 43