MDA AUG-SEP 2018 FINAL AUG-SEP 2018 DIGITAL | Page 40

T Society Pillars he Crane-Bel Working for Indian Industries Er. Ashok Km Gupta Er. Sarvesh D Gupta Till 1978, Broaching was not a common metal cutting process in Small Scale Industrial Segment and wasmisunderstood process. That was specifically the reason that we establishedCRANE-BEL for introducing the Broaching Operation for the SSI Segment and manufacturing themostsimple and highly economical broaching machines, as compared to the exorbitantly high prices of the Broaching Machines which were practically impossible to be afforded by the small-scale industrial Segment. Crane-Bel developed the simplest and highly economical range of Broaching Machines for the SSI sector, with the price range of Rs. 70,000 to Rs. 100,000 only, andproved the Broaching as a most simple, highly productive, cost effective and practical machining operation as it requires lesser manpower, extending its use in wide fields of applications with the exceptional savings on labour, machine and tooling. The small-scale industries considered Crane-Bel 40 | August-September 2018 | Global MDA Journal Broaching Machine as a newinnovation and the manufacturers of Hand Tools, Auto Parts, Cycle partsand other smallmachinery parts had honoured Crane-Bel for the same. Subsequently we established Broaching as the most economical and significantly superior process, commonly used for finishing operations, yielding smoother surfaces than can be attained with other metal cutting processes. Broaching hasShort Cycle Time with High Accuracy and Capable to easily cut the complicated irregular shapes, with remarkably Stable Process Accuracy and Superior Finished Surfaces, thereby eliminating the need for grinding and polishing even. We may not be wrong in saying thatin terms of productivity, repeatability, reliability, accuracy, and surface finish, Broaching surpasses milling, shaping, slotting or any other machining process, having a wide range of Applications. During last about 40 years, we have been able to Design, Develop and manufacture a wide range of Broaching Machineswith Electro- Mechanical Gear Drive, Hydraulic Drive and Fully Computerised CNC Broaching Machines; in the widest range of Capacitiesfrom 1 Tonne to 150 Tonnes and Strokes from 350 mm to 3000 mm; with and without automation, suitable for various Metals and also Hard Broaching. The Unique advantage of Crane-Bel is that we work together with our customers to Innovate & Develop New Technologies and realise new Projects & Solutions in close cooperation. Our Broaching Machines have Simpler design, are user friendlywith excellence in precision engineering: A. Crane-Bel’s Innovative Low- Height Broaching Machines replace the traditional Vert High Broaching Machines which require a special very high platform or alternatively very deep pit installation of the machine to bring the working table of machine to normal operational height and offer following advantages:  No deep Pit Mounting and High Platform is required as explained above.  No job lifting and handling of components to the height, as in case of conventional broaching machines.  Easy access to the broaching area to simplify the tool change and setting etc.  Higher Production rate.  Conservation of Energy.  PLC controls.  Easy and user-friendly operation.  Designed with Pro-Active Maintenance concepts to minimise maintenance.  Off-the-shelf/easy