Maximum Yield USA July 2017 | Page 76

vertical farming “IS IT ALWAYS THE RIGHT CHOICE? EVERY FARMER HAS A UNIQUE SITUATION AND UNIQUE GOALS. WHILE STACKED PRODUCTION ALMOST NEVER PANS OUT IN THE LONG RUN, THERE IS A PLACE FOR HORIZONTAL PLANES IN THE FARMING INDUSTRY.” Combine these facts, and you’ve got a situation in which the law of diminishing returns is evident. As you build a hori- zontal plane operation higher, for every dollar invested, the return on investment shrinks. You can see this by examining the typical productivity. Net margin decreases by tier, finally dipping below the market standard. You might still be making a margin at this point, but if faced with pricing pressure from your competitors, you will lose—you will not have the room in your margin to lower prices. FACTOR #4: ENVIRONMENT AND PLANT HEALTH Heat is removed more easily through vertical space. Lighting interacts with plane orientation and affects airflow. Historically, lights have been attached to the growing plane itself. While overall revenue increases as tiers are added to a system, associated costs grow as well. Often, costs grow at higher rates per tier than revenue. This limits airflow, which is needed to remove heat produced by lights, remove humidity, and circu- late gases such as CO 2 . An alternative way to arrange lights is by placing them in the center of a chimney. This facilitates instead of blocking airflow. Air can be moved less aggressively than in horizontal plane production, which requires more intensive equipment and ventilation systems. VERTICAL PLANES FACILITATE AIRFLOW Airflow is responsible for heat removal, humidity removal, and CO 2 penetration to the canopy. An efficient farm layout should facilitate air flow, not work against it. The higher we go, the more plant production problems occur. Pest issues tend to be worse (heat and humidity are typically higher) in the upper growing space, and treating those problems is inconvenient. Moreover, removing heat from stacked techniques is more difficult, which exacerbates the problem. Farmers from South Dakota to South Africa are finding that vertical plane production increases profits while reducing costs. The technique consistently offers better space-use efficiency (and therefore, productivity), labor costs, profitability, and plant-friendly environments. But is it always the right choice? Every farmer has a unique situation and unique goals. While stacked production almost never pans out in the long run, there is a place for horizontal planes in the farming industry. Sometimes, real estate is cheap. Sometimes, the market demands large-statured crops or root crops that aren’t suited to vertical plane production. In cases like these, farmers must weigh all the variables to choose the production method that can offer long-term success. 74 feature