Manufacturing and Engineering Magazine Volume 420 - September 2015 | Page 44

Darlow.qxp_feature 2 06/08/2015 13:12 Page 42 MANUFACTURING & ENGINEERING DARLOW LLOYD & SONS “The experience, innovation and problem solving skills of our team, attained over the years, have helped us to win many repeat contracts and since 1986 we have been working closely with Tata Steel UK Ltd at both Port Talbot and Llanwern Steelworks handling landfill and developing zero waste processes,” enthuses Paul. Indeed, DLS has held the Industrial Waste Management contract for Tata since 1986. Services include all aspects of recording and reporting waste tonnages to the customs and excise for landfill taxation, waste deposition, landfill construction, restoration and monitoring. A recent project took place in India for Tata Steel. Tata’s Indian operations draw upon its greatest strength as one of the lowest cost producers of steel in the world. The capacity expansion at Jamshedpur has been an important growth project and will help strengthen the product portfolio in India while rebalancing steelmaking capacities across the Group. DLS provided the design and the equipment which included material pre-conditioning/demetaling screens, a three-stage attritional wash process, conveyors, an electrolytic coagulation water recycling process and emulsion separator, 6.6kv transformer, L.V substation and a 42 machine control centre comprising of a series of electrical control panels and a H.M.I (Human Machine Interface) display screen. DLS also organised and arranged for the shipment of the process equipment into India, as well as supplying the necessary engineers to oversee the installation, commissioning, training and 12-month supervision of the project. The benefits of DLS’ work were widespread for Tata Steel. Utilising the company’s mill scale de-oiling process enabled Tata to recycle in excess of 100,000 tonnes of mill scale in the first year as an iron ore supplement valued in the region of £65/tonne. This surpassed Tata’s production and quality specifications. DLS also works with a number of other blue chip companies including Lafarge Tarmac, Rockwool, Hargreaves Industrial services and Balfour Beatty, and has established links as a subcontractor with Network Rail. “We are a single source solutions provider,” remarks Paul. “From collection of industrial and commercial waste, to the management of waste and the recycling processes of retrieving value from waste, Darlow Lloyd & Sons Ltd will handle every aspect of industrial waste management.” Some industrial waste management providers claim to support and deliver value to MANUFACTURING AND ENGINEERING MAGAZINE “We are a single source solutions provider, From collection of industrial and commercial waste, to the management of waste and the recycling processes of retrieving value from waste, Darlow Lloyd & Sons Ltd will handle every aspect of industrial waste management.”