JUNE-JULY 2018 JAN-FEB 2018 | Page 62

BOOK IN SERIES fluid is sent through tiny clearances in the lower part. Lobe pumps Two gears, one of which is axially connected to the prime mover, are rigidly assembled respectively to each lobe. When the lobes revolve, they suck the fluid and drive it to the outlet (Figure 4.23). a Medium-high flow rates a Absolute suction pressure equal to 0.9 bar a Overall efficiency of around 75% under optimum working conditions a Compatible with most hydraulic liquids a Long-lasting a Medium cost Some of these characteristics are, on the one side, a plus for this type of pumps and, on the other, a drawback because they limit their fields of application. For instance, high flow rates drop dramatically when pressure goes up, even if it does not reach high levels and it compares only with the characteristics of gear pumps. Figure 4.23 All in all, the operating principle is the same as for external gear pumps (note that gearwheels in lobe pumps are not involved in the hydraulic operation because they just transmit the rotary motion from one lobe to the other): as lobes revolve in opposite directions at the inlet, this causes a vacuum that makes the fluid flow in; the fluid is then driven alternately by the left and right lobe to the outlet. In order to avoid leakages, lobe coupling must be very precise, which means these pumps are employed only in circuits with very decontaminated fluids so as to prevent lobe erosion. In addition, these pumps cannot sustain high pressures and are subjected to rather strong pulsations due to the large space between lobes. This is why lobe pumps are rarely used in oil hydraulics and cheaper external gear pumps are employed instead. Screw pumps are better then external gear pumps in some respects: they are less noisy and pulsating, fewer vibrations occurs, they are compatible with similar or more viscous fluids, they last longer and have higher flow rates at medium pressures. Conversely, external gear pumps are more compact and compatible mechanically speaking, they are manufactures by many companies in a number of versions with different flow rates; from the economic point of view, although their price is not exorbitant, screw pumps are more expensive than similar gearwheel pumps. These units are found in the versions with two, three or five rotors. In two-rotor pumps, a rotor is axial vis-à-vis the prime mover and it moves the other rotor via gears; In three- (Figure 4.25) or five-rotor pumps, the central leading screw transmits the revolution directly to the others. Three-screw pumps are usually employed in oil hydraulics. The profile of driven screws is opposite to the profile of the leading screw and, like in gear pumps, the volume generated by the revolution of the screws in the inlet creates a vacuum that helps the fluid to flow up; subsequently, the fluid is translated to the outlet by the particular profile between the leading and driven screws. Screw Pumps What follows is a list of the remarkable characteristics of screw pumps (Figure 4.24): a Easy manufacturing process a Working pressure up to 120 and peak pressure up to 200 bar a Up to 5000 rev/min a Very noiseless a Little vibration a Wide range of the grade of kinematic viscosity a Almost no pulsations 62 Global MDA Journal may 2018 Figure 4.24