2018 International Forest Industries December 2017 January 2018 | Page 20

A view from the ChipCanter 2500 to the Logmaster bandsaw speed, a far thinner kerf is also in the works. The goal to halve the already thin saw cuts of only 3 mm to 1.5 mm is a much tougher challenge. “I have high hopes that we get down to 2 mm cuts in our new line, and then we will have halved the kerfs compared to circular saw lines, which rarely come under 4 mm,” says Stig Grundberg, sawmill manager at Sävar and technical director for Northern Forest Owners. When fully implemented, the new bandsaw line is targeted to achieve high speed ribbon cutting, in the range of 155 m/min. (500 ft/ min). The line will include: • 750E Rotary log turner • LogPos S4 log infeed • T  wo ChipCanter 2500 reducing units • Three Logmaster HPS bandsaws • S  aw blade monitoring: improves accuracy, safety Portions of this article were used with permission of HolzKurier magazine. The new Logmaster HPS runs continuously at a band speed of 100 m/sec. (328 ft/sec.). To avoid blade rupture, it is of utmost importance to have a reliable and exact monitoring system. This is where the newly developed BMS - Bandsaw Monitoring System - 18 International Forest Industries | DECEMBER 2017 / JANUARY 2018 comes in handy. Like USNR / Söderhamn Eriksson’s renowned system for blade monitoring, Vision Tilt, BMS monitors the blade position. Unlike Vision Tilt that uses a camera, the BMS system uses inductive sensors that monitor the blade, and an actuator that tilts the upper band wheel’s vertical position. The main advantage to using inductive technology is the capability to detect cracks in the blade, even very small ones. Apart from safety risk and damage to equipment, blade ruptures create downtime. One customer indicated that the BMS investment has a very short pay-back time, as well as 100% crack detection (zero blade ruptures). He said that thanks to increased up-time in the saw line, the mill’s production has risen on average by an impressive 1.9 cubic meters (800 board feet) per hour. The BMS’ sensors are mounted in a protective housing on the return side of the saw blade. The BMS’ detection capability is not reduced by sawdust build-up or particles in the air. BMS actively corrects the saw band’s position on the band wheel, which not only minimizes wear but also improves sawing accuracy. Looking to the future It’s exciting to work toward achieving the fastest bandsaw line in the world, and to challenge the market with this unique solution Stig Grundberg, Northern Forestry Owners “Norra Timber is a very independent company. It includes all the elements of wood production and processing right through to the final product,” concludes Fredrik Samuelsson. “Next year there will be even further modernization at the Sävar plant.” “We have enjoyed a good relationship of cooperation with USNR / Söderhamn Eriksson. It’s exciting to work toward achieving the fastest bandsaw line in the world, and to challenge the market with this unique solution,” says Stig Grundberg.