Ingenieur Vol.70 Apr-June 2017 ingenieur Apr-June 2017-FA | Page 58

INGENIEUR contributing to MRR and EWR. However, work-piece thickness has only minor effect on circularity of holes formed. The diameter of the electrode tool contributes the most to the circularity of micro holes. 4. The performance of MRR increases when thinner brass work-pieces are used. Larger electrode diameter, higher nominal capacitance and higher feed rate also influence MRR performance. 5. The EWR value decreases when thinner stainless steel work-pieces are used. Larger electrode diameter, lower nominal capacitance and higher feed rate also influence EWR performance. 6. The circularity of micro holes show best result when thicker brass work-pieces, smaller electrode diameters, lower nominal capacitance and lower feed rates are used. For future work, more experimental investigation will be conducted in the area of green dielectric fluid, new material, process parameters and fine shapes. ACKNOWLEDGEMENT This project received a Prototype Research Grant Scheme (PRGS) from the Ministry of Higher Education. This innovation, which won a Gold medal in the International Invention & Innovation Exhibition 2016 (ITEX’16) and Malaysia Technology Expo 2016 (MTE2016), is a collaboration between Prof. Dr Imtiaz Ahmed Choudhury, Prof. Dr Zahari Taha, AP. Dr Yap Hwa Jen, Aznijar Ahmad Yazid, Waon Keng Leong, Muhammad Basril and Nurizaz Nadia. Patent filing No: UI 2015701844 and UI 2015702178. REFERENCE Bobbili, R., Madhu, V., & Gogia, A. (2013). Effect of wire-EDM machining parameters on surface roughness and material removal rate of high strength armour steel. Materials and Manufacturing Processes, 28(4), 364-368. Dhirendra, N. N., Aarti, B. & Vaibhav, R. (2014). Study on electro discharge machining (EDM). The International Journal of Engineering and Science (IJES), 3 (2), 24-35. 6 56 VOL 2017 VOL 70 55 APRIL-JUNE JUNE 2013 D’Urso, G., & Merla, C. (2014). Work-piece and electrode influence on micro-EDM drilling performance. Precision Engineering, 38, 903-914. Garn, R., Schubert, A., & Zeidler, H. (2011). Analysis of the effect of vibrations on the micro- EDM process at the workpiece surface. Precision Engineering, 35(2), 364-368. Jahan, M., Wong, Y., & Rahman, M. (2009). A study on the fine-finish die-sinking micro-EDM of tungsten carbide using different electrode materials. Journal of Materials Processing Technology, 209(8), 3956-3967. Jahan, M., Wong, Y., & Rahman, M. (2009). A study on the quality micro-hole machining of tungsten carbide by micro-EDM process using transistor and RC-type pulse generator. Journal of Materials Processing Technology, 209(4), 1706-1716. Jahan, M. P., San Wong, Y., & Rahman, M. (2008). A comparative study of transistor and RC pulse generators for micro-EDM of tungsten carbide. International Journal of Precision Engineering and Manufacturing, 9(4), 3-10. Jahan, M., Wong, Y., & Rahman, M. (2009). Effect of non-electrical and gap control par ameters in the micro-EDM of WC-Co. J Mach Form Technol, 1(2), 51-78. Khan, A. A., Ali, M. Y., & Haque, M. M. (2009). A study of electrode shape configuration on the performance of die sinking EDM. International Journal of Mechanical and Materials Engineering, 4(1), 19-23. Koyano, T., & Kunieda, M. (2010). Achieving high accuracy and high removal rate in micro-EDM by electrostatic induction feeding method. CIRP Annals-Manufacturing Technology, 59(1), 219- 222. Yu, Z., Masuzawa, T., & Fujino, M. (1998). Micro- EDM for three-dimensional cavities-development of uniform wear method. CIRP Annals- Manufacturing Technology, 47(1), 169-172.