Ingenieur Vol 77 Jan-Mar 2019 ingenieur 2019 Jan-March | Page 57

Powering Smart Manufacturing with AI By Xu Shenglan & Xue Hua Sanlian Hope develops technology and equipment for the production of synthetic fibre and its raw materials for other manufacturers in China. Alongside a digital data-driven platform designed to converge its finances, technologies, and data, the artificial intelligence (AI) technology, powered by Huawei Cloud, brings production flexibility and accelerates the company’s shift to smart manufacturing. A s a branch of the textile industry, synthetic fibres are perhaps more prevalent than we think, as the natural fibre content in most silk and cotton products is actually very low. “That's because natural fibre has been impacted by the increase in the area of cultivated land,” explains Sanlian Hope’s Director and Investment General Manager Zhang Minzhe. “Output is low and the production methods are highly polluting. Synthetic fibre offers advantages in these two regards, which is why demand has increased.” The US company DuPont invented synthetic fibre in the 1930s. From its origins, the burgeoning industry soon made its way to Europe for production, before setting sail for Japan and then Taiwan. With its complete supply chain, Taiwan soon emerged as the global heavyweight in the industry. To ship materials to South Korea, for example, Zhang recalls that Taiwan’s turnaround was just two days, compared with two weeks from either Japan or the US. Taiwan’s mature and optimised supply chain ensured very high response efficiency coupled with excellent product quality. Today, China perhaps unsurprisingly accounts for 50% of the world’s synthetic fibre production. According to Zhang, ”Because demand in China is vast, its production soon evolved to be the largest, most efficient, and most advanced in the world.” China’s late-stage advantages in production capacity have historically compensated for the lack of supply chain co-ordination. Technology is changing that. China shaped the two major directions of future development in the industry. ”The first is industry chain synergy. After synergy is achieved, international competitors can easily be outpaced,” says Zhang. “Second, healthy growth and world-class competitiveness in supply and demand will encourage integrated solutions.” 55