Ingenieur Vol 73 ingenieur Jan-March 2018 | Page 47

● ● ● ● Evacuation: A vacuum is created by removing air from within the pipeline. During this phase, the pressure in the pipeline is reduced to a level where the ambient temperature of the pipeline will cause the free water to boil and change to water vapour. This pressure level corresponds to the saturated vapour pressure (SVP). A vacuum is exerted on the system, which removes the air contained in the system. When the vacuum is sufficient, any free water in the system will begin to boil. Evaporation: Once the saturated vapour pressure has been reached then evaporation of the free water into water vapour will commence. The vacuum system is held constant until the water has completely evaporated. This is known as the "hold" phase. This phase may take a long time to complete depending on the amount of water to be evaporated, the size of the vacuum equipment, and the ambient temperature of the pipeline. The pipeline pressure will show constant Commercial specification of the gas to be produced; and Completion of pipeline drying which may also be done during commissioning. METHOD 1 - Natural gas injection under pipelines vacuum conditions without the use of pigs The vacuum-drying process, similar to the air- drying process, physically removes all the water from the pipeline. In air drying it is blown out and in vacuum drying it is extracted by reducing the pressure in the pipeline to the saturated vapour pressure (SVP) for the ambient temperature, which will cause the water to vaporise. It can then be removed from the pipeline as a gas via a vacuum pump. The vacuum drying is divided into three separate phases: Diagram 5 : Method 1 - Vacuum Drying Operation Diagram & Tables SVP (mbara) Vapour Density (g/m³) -45 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 0.128 0.223 0.308 0.632 0.1043 1.652 2.597 4.015 6.108 8.719 12.27 17.04 23.37 31.67 42.43 0.119 0.203 0.339 0.552 0.884 1.387 2.139 3.246 4.847 6.797 9.399 12.83 17.30 23.05 30.38 Water Vapour Pressure & Vapour Density (Pipeline Rules of Thumb Handbook, E.W Mc Allister) Open T (°C) Vacuum Drying Opera1on (Pipeline Rules of Thumb Handbook , E.W Mc Allister) Pf Desired Target Dryness (-20 deg C dewpoint) 1013 1000 800 600 400 200 100 80 60 40 30 23.4 20 15 12 10 8 6.11 4 2 1 800 600 400 200 100 80 40 10 4 Measuring Range & Vacuum Pressure Range 760 750 600 450 300 150 75 60 45 30 22.5 17.53 15 12 9 7.5 6 4.58 3 1.5 0.75 600 450 300 150 75 60 30 7.5 3 H2O Boiling (°C) 100 99.6 93.5 85.5 75 60.1 45.7 41 36.4 29 24 20 17.2 14 9.7 7 3.8 0.0 - 5 -13 - 20.3 - 22.7 - 25.4 - 29.3 - 36 - 42 - 43.7 - 50 - 60.5 - 67 Boiling Point of Water at various Vacuum Levels Diagram 5: Method 1 - Vacuum Drying Operation Diagram & Tables 45