HSE International ISSUE 105 | Page 39

A Long estAbLished precision engineering compAny Our main customers are offshore oil and gas technology companies who do not have their own machining facilities. We also cater for the distilling and food processing industry. We specialise in high temperature alloys, stainless steel, copper alloys, aluminium, ferrous metals and plastics. proud to work with rig deLuge. www.standfast-engineering.com 01340 881371 Victoria street, craigellachie, banffshire, Ab38 9sr 2 1 RigDeluge® Free Flow Nozzle™ Technology. 2 RigDeluge® Hybrid Sprinkler Nozzle™ RIGDELUGE® HYBRID NOZZLE™ “My latest innovation is the RigDeluge® Hybrid Sprinkler Nozzle™, which is the first nozzle in the world that doesn’t require an additional protection device (such as the RigDeluge® CFT™ Adaptor or the RigDeluge® Reducing Bush™) to prevent it from blocking. This nozzle has many new features and can be used for both sprinkler systems and heat suppression systems by simply changing the dispersion heads.” Q. The Piper Alpha disaster, off the coast of Aberdeen, killed 167 workers on 6th July 1988 and was the world’s deadliest oil rig incident. 28 years on, have lessons been learnt to prevent such a tragedy from happening again? “Unfortunately, a ‘fail and fix’ process still exists in the oil and gas industry, whereby a fix effective for a tick box exercise in the short-term is likely to fail on first time activation of the system when there is a real-time fire. “A ‘fail and fix’ process is used to achieve compliance, “You don’t get a second chance with a fire so you need to be confident that the system will operate first time every time, regardless of delivery line contamination.” which even after being proven to fail as a solution (as on the Piper Alpha), is still accepted by the authorities and the industry in general to achieve a compliance standard certification. “Before the Piper Alpha fire, the platform was on an extended compliance standard regime, where the safety critical fire sprinkler systems were found to block due to debris choking the sprinkler heads and even small bore pipe lines. A ‘fail and fix’ process was used to achieve a compliance standard - nozzles were removed, cleaned and replaced and pipe lines were ‘rodded’ to remove concentric corrosion and scale. We can note, as with today, that the sprinkler heads used, which were given approval status, were never tested against blocking. If they had been they would have failed, again as with current sprinkler heads utilised today. “The Cullen Report noted these failings and yet, as I have noted, they are still being used today, even when they don’t have to be. What is even more concerning is that the engineered solution is more cost effective than the solution proven to fail. “You don’t get a second chance with a fire so you need to be confident that the system will operate first time every time, regardless of delivery line contamination. “As a company, we would never complete a ‘fail and fix’ process; I engineered a solution so we would never have to.” HSE INTERNATIONAL 39