GORV - Digital Magazine Issue #39 | Page 31

JOCKEY WHEEL DISASSEMBLY The wheel of my unit was still spinning I unthreaded the greasy internal rod and freely so I saw no reason to pull it apart. transferred all parts to a bucket for Instead, I focussed on disassembling the degreasing. If you don’t have any, shaft of the jockey wheel in order to degreaser can be bought from auto-parts regrease the winder bearing. stores and the like. The winder was held in place by a steel pin. The first step was to remove it – I used a nail punch and, when it was protruding halfway out the other side, pulled the pin out with a pair of vise grips. Removing the handle allowed me to then remove the outer sleeve of the jockey wheel. In doing so, I exposed a ball bearing casing ‘sandwiched’ by two washers (also known as a thrust bearing) with slight grooves in which the ball bearings sat. Again, the precise arrangement of bearing/washers, etc., of your jockey wheel might be different so take note as you’ll need to put everything back in the correct position. In my case, a couple ball bearings fell from the casing and had to be hunted down on my garage floor – be careful, you don’t want to loose these. The bearing had almost no grease left – which explained the stiffness. With the errant ball bearings found and put back in the casing, it made sense to clean and regrease all components. I then used warm, soapy water to remove the degreaser residue, and thoroughly dried all components. Then, it was simply a matter of applying a liberal amount of fresh bearing grease to the bearing, the washers and the threaded rod. With everything regreased, I screwed the rod back into the inner sleeve, refitted the bearing/washers, and refitted the outer sleeve and handle. The steel pin was still useable, so I tapped it back in place using a hammer. Upon completion, the jockey wheel worked as well as it did when new. The stiffness and jolting had vanished. Now, a basic jockey wheel such as this one is not an expensive item to replace. But before you run out to buy a new one if yours has become stiff, why not have a go at servicing it? If you muck it up, you were prepared to buy a new one anyway. A bit of effort may give your jockey wheel years of new life. “ A GO AT SERVICING IT?” IF YOUR JOCKEY WHEEL HAS BECOME STIFF, WHY NOT HAVE