ENCYCLOPÉDIE DE LA RECHERCHE SUR L’ALUMINIUM AU QUÉBEC 2013 | Page 23

PRODUCTION DE L’ALUMINIUM ALUMINIUM PRODUCTION 21 La susceptibilité de fissuration à chaud des alliages d’aluminium de type 356 SUSCEPTIBILITÉ DE FISSURATION À CHAUD DES LA et 319 ALLIAGES D’ALUMINIUM DE TYPE 356 ET 319 Hot tearing susceptibility of 356- and 319- typeHOT TEARING SUSCEPTIBILITY OF Al alloys 356- AND 319- TYPE Al ALLOYS 1er nom1, 2e Larouche1, nom3 Mousa Javidani1, Daniel nom2 et 3eX. Grant Chen2 1-Aluminum Research Center- REGAL, Laval1 1 Affiliation University 2- Aluminum Research Center- 2 Affiliation 2 REGAL, Université du Québec à Chicoutimi 3 Affiliation 3 Introduction Common Al-base Alloys Used in Cylinder Head β (Mg2Si) σ  Thermal fatigue failure  = Casting Defects  (in defect-limited specimens, initiation of fatigue crack can be greatly delayed) 319-type alloy β +Q (Al5Cu2Mg8Si6)  One the major casting defects 356-type alloy θ (Al2Cu) Q (Al5Cu2Mg8Si6 ) ε Introduction  About 2 Kg of the as-received 1050 Al alloy and Controlled amounts (Si, Cu, Mg, Fe) were melted at ~740℃. Fraction Liquid (%) Effect of different elements (Cu, Mg and Fe) on solidification interval : 1 Fraction Liquid (%) 319-0.7Fe 319-0.1Fe 0,8 356-0.1Fe ∆T=90 356 0,6 0,4 ∆T=81 356-0.5Cu  The pouring temperature was about 735℃. ∆T=95 319 0,8 356-0.7Fe 0,6 319-0.3Mg 1  A cast iron ring mold with the design presented in Figure 1 was used in this study.  The corresponding chemical compositions of the alloys are presented in table 1. ∆T=40  In order to apply the most sever hot tearing situation, the lowest possible mold temperature (based on flowability of the alloys) was selected for each alloy. 0,4 0,2 0,2 0 0 505 525 545 565 585 Temperature (ºC) 605  Hot Tearing:  Macro-Scale Parameters (e.g. Shrinkage, Strain Rate, Lack of Feeding, …)  Micro-Scale Parameters (e.g., Structure Coherency, Crack Nucleation, …) Research Methodology General Idea:  Solidification interval (∆T)  = Hot tearing susceptibility 505 525 545 565 585 Temperature (ºC)  To ensure consistency, at least five iterations (of ring test) were carried out for each alloy. 605  Hot Tearing  Hot Tearing is an irreversible failure (crack), occurs in the semisolid state during solidification; (it is because of inadequate compensation of solidification shrinkage by melt flow in the presence of thermal stresses). Table 1: chemical composition of the alloys (wt.%) Alloy No. ()M