e-mosty December 2017 MSS and Formwork Travellers | Page 24

1.3 Further Development of the System The OPS solution leads to minimal compression values but it is necessary to pay attention to fatigue damage in organic cables, fretting fatigue, deformations and vibrations. The prestressing losses are greatly reduced because in OPS the permanent prestressing forces are of a small value. Other losses can be partially compensated by increasing the stressing values on the OPS cables. Deformation in the central part of the MSS is measured with sensors installed in strategic points of the structure. The information from them is transmitted and processed according to the control algorithm to maintain or change the intensity of prestressing. The system also comprises safety measures such as monitoring and alarm warnings. Structures with OPS are designed for accidental limit states which comprise system breakdown so, in case of malfunction of the OPS, the structure remains safe. Due to the improved waste management and adaptive strength of the intelligent OPS system, critical savings are generated by allowing for faster construction cycles, the creation of significantly lighter and safer structures, and a reduction in the consumption of steel, energy, fuel, and consequently, CO2 emissions. In its early days, BERD anticipated that, in the near future, lighter structures enabled by the intelligent OPS system would make it possible to work with spans of up to 100 metres, thereby expanding construction with Movable Scaffolding Systems to a dimension never seen before. This is what is currently happening in Turkey where MSS M1-90-S is used for construction of high-speed railway viaducts. It allows to extend the maximum span of 70 metres of its predecessors to 90 metres in multi-span bridges. 1.4 MSS General Description 1.4.1 Main Truss The most important structural element of the MSS is the main truss. It holds the beams that support the transverse structures where the formwork is placed. It is constituted by the front nose, the main body with the arch, and the rear nose. During the concrete-pouring stage, when the load achieves its maximum value, the main girder is supported by two elevation hydraulic cylinders per supporting section: on the deck concreting frame (the girder rear support) and on the pier frame (the girder front support). During the launching stage, the main girder is fully supported by the rollers on the bogies (Figure 8) that are assembled over the pier frames. They transmit both vertical and horizontal loads to pier segments which are properly connected to the pier. Figure 6: MSS M45-S Elevation 4/2017