Driving Line VOLUME V ISSUE 2 | SPRING 2019 | Page 20

STRONGER BLOCK Getting away from gray cast iron for the first time in this engine’s history, the high-output 6.7L Cummins now sports a compacted graphite iron (CGI) crankcase from Tupy, which is perfect for the higher cylinder pressure this engine likely sees over previous versions. Added hardness and fatigue strength, better ductility and improved tensile strength, and substantial weight savings are all benefits of casting a block from CGI (this block is 60 pounds lighter). We don’t know the exact stats on the Cummins’ crankcase, but we do know that CGI can be as much as 75-percent stronger than conventional gray iron. A new, stronger alloy crankshaft with a 10-bolt crank flange is secured inside the deep-skirt block. LIGHTER, LOWER COMPRESSION PISTONS New cast-aluminum pistons (right) with low-friction rings and larger-diameter wristpins improve durability while lightening the rotating assembly. The H.O. mill’s compression ratio also checks in at 16.2:1, versus 17.3:1 previously. Beneath the pistons, you’ll find that Cummins has gone back to forged- steel connecting rods (rather than powdered metal), which further justifies our theory that this new engine was designed with plenty of room for future growth in terms of horsepower and torque. OILING AND COOLING IMPROVEMENTS To keep operating temps and lubrication in check with 17-plus tons in tow and four-digit torque on tap, the oiling and cooling systems have been upgraded. A higher-volume oil pump and water pump made the cut and are most likely accompanied by a larger radiator and higher-capacity engine fan. For additional weight savings (as requested by Ram), the oil and water pumps sit in aluminum housings. LARGER HEAD BOLTS While we don’t have the exact measurements at our disposal, we can deduce that the diameter of the head bolts holding the new cylinder head to the CGI block are larger in diameter. Our educated guess is that Cummins increased the head-bolt diameter from 12mm (left) to 14mm (right). The larger-diameter fasteners will be vital in keeping the head gasket alive for hundreds of thousands of miles with more cylinder pressure in the mix. 18 DRIVINGLINE.COM