Design Buy Build Issue 30 2018 | Page 72

This was a challenging project for MCW architects because the designers had to work around the constraints imposed by the requirement for a large ‘box’ like structure to house a 1MW biomass boiler, four 4MW gas boilers and a 120m³ thermal store. Proteus HR solid metal skin with honeycomb core was used around the thermal envelope of the building combined with polycarbonate cladding in a striking internally lit vertical “saw-tooth” arrangement. The lightweight, exceptional flatness, strength and rigidity of Proteus HR panels allowed the architects to develop a large modular cassette system (2500x1000mm), which was replicated around the building providing uniformity across different façade elements. An equally engaging aesthetic was achieved on the 26m high stack by wrapping it in the Proteus SC perforated ‘skin’, creating a sense of weightlessness in what would, at the height of three London buses, have been quite an imposing structure. The back-lit random perforations now appear as though they are pixels being projected outwards from the 12m LCD screen, whilst the elongated landscape perforated panels play with the eye to visually truncate the stack’s overall height. The screen itself provides the university with a useful information bulletin that showcases courses and events as well as being an advertising medium, both of which have the potential to generate a useful secondary income stream. In order to achieve the ‘random’ pattern for the perforations, each of the Proteus SC panels on the flue stack had to be manufactured to a specific drawing reference and to millimetre tolerances. This involved changing the location, number and layout of the perforations on each panel. The pitch of each hole had to be calculated so that they passed seamlessly over panel joints. 72