Design Buy Build Issue 19 2016 | Page 38

Concrete Upper Floors For High Performance Concrete separating floors are common in multi-occupancy accommodation – flats, student accommodation and hotels – but the current market share of concrete in upper floors of housing is in single digits. This low market share is in stark contrast to the many performance benefits that concrete has to offer. These benefits are recognised by house builders and more wealthy property owners but concrete upper floors are currently restricted to the premium end of the house market. Concrete upper floors provide improved performance: enhanced fire resistance and acoustic separation, non-squeaky floors, opportunities for improved thermal comfort and energy efficiency. They also offer the opportunity for masonry partitions in upper floors, which in turn provide acoustic and fire-resistance benefits and opportunities to improve thermal performance. Concrete upper floors are sustainable. Performance benefits and local availability discussed above are both aspects of sustainability. A third aspect is the whole-life environmental impact. This aspect warrants a whole article in itself and readers are referred to The Concrete Centre website for more information on production of concrete constituents and flooring products, longevity in-use and end-of-life reuse/recycling. In brief, the industry has made great strides in reducing environmental impacts during production. By being durable, these impacts are spread over many years and at end of life precast units are crushed to make recycled concrete aggregate. Concrete upper floors are available. The precast solutions currently supplied and installed for the majority of ground floors are suitable for upper floors. These are supplied by UK manufacturers and typically by local manufacturers. Most housing developments have a manufacturer within 30 miles. Manufacturers have the capacity to increase production and have access to increased volumes of constituents, which are also locally available. Concrete upper floors are buildable. It is common practice to install precast separating upper floors in multi-occupancy accommodation and precast ground floors in housing. Precast upper floors are also installed in premium housing. Therefore it is evident that there is no particular barrier in terms of buildability. Furthermore, there is an HSE-endorsed code of practice for the safe installation of flooring(1) to provide guidance and help CDM compliance when choosing precast upper floors. Andrew Minson, Executive Director, The Concrete Centre www.concretecentre.com Concrete upper floors are structurally and architecturally very straightforward to incorporate into designs. Over 85% of housing in Great Britain is of masonry construction and this has the load-bearing capacity to support concrete upper floors. In some cases a change in inner-leaf block specification may be required but there are no fundamental adverse knock-on effects on structure or architecture by choosing concrete flooring compared with lightweight flooring. 38