CPD Specifier May 2015 issue September 2014 | Page 35

Structural Repair Car park refurbishment Long term care for car parks is essential says John Drewit of Concrete Repairs Ltd, a member of all three associations which form the Structural Concrete Alliance Multi storey and underground car parks are an integral part of the UK infrastructure and it is essential that they are regularly inspected and maintained to ensure their structural safety and for the personal security of users. Owners and operators of car parks have a legal and statutory duty to ensure that their car parks do not pose a risk to users and the general public. In 2002, the Institution of Civil Engineers published a guide entitled ‘Recommendations for the inspection, maintenance and management of car park structures’ and this is currently being revised and updated with input from some members of the Structural Concrete Alliance. This document advocates the implementation of a Life-care Plan for both new and existing car parks to ensure the structural integrity of the structure is maintained throughout the planned service life. Regular inspections, condition surveys and structural appraisals are recommended to identify any deterioration of the structure so that repairs can be undertaken in a planned and efficient manner. Structural Concrete Alliance members can provide a range of services to help owners and operators to inspect and manage their parking structures. Some are UKAS- accredited to undertake the concrete condition surveys which might form part of an overall Life-care Plan and can advise on suitable repair methods to repair the concrete and enhance the durability. Most car parks suffer from concrete deterioration due to corrosion of the reinforcement which is initiated by high chloride levels in the concrete from de-icing salts brought in by the vehicles from the surrounding roads. This corrosion risk can be reduced by applying waterproof membranes on the concrete decks to prevent the chloride ions getting into the concrete and also reducing the availability of water and oxygen to support the corrosion activity. If the chlorides are already in the concrete then corrosion control techniques such as cathodic protection can be used to reduce or possibly halt the corrosion activity. Structural Concrete Alliance members are skilled in the repair of parking structures and the use of corrosion control systems to manage the corrosion activity in accordance with European Standards. STRUCTURAL CONCRETE ALLIANCE QUEENSGATE CENTRE CAR PARKS, PETERBOROUGH Structural Concrete Alliance member, Concrete Repairs Ltd (CRL), have recently completed one of the largest car park refurbishment contracts ever undertaken in the UK for Hammerson. The £8.4m contract is for the full refurbishment of all four multi-storey car parks at the Queensgate Shopping Centre in Peterborough over a three year period. The contract has been undertaken whilst the parking facilities remained in use and the works included concrete repair and cathodic protection, as well as deck waterproofing throughout the car parks. For the concrete repairs and waterproof deck membranes, CRL used materials supplied by Structural Concrete Alliance member, BASF Construction Chemicals (UK) Ltd. BASF Conideck was applied to the car park decks to enhance the concrete durability and improve the visual appearance. GERRARD STREET MULTI-STOREY CAR PARK, READING Structural Concrete Alliance member, CAN conducted concrete repairs to the multi-storey car park in Gerrard Street, London after an initial inspection of the external concrete panels identified a large number of spalls in need of repair. A textured and coloured finish was required by the client so that repairs blended in with the existing surface. The filling and finishing of repairs was carried out using abseil techniques, with CAN-Span lightweight cradles, complete with debris net encapsulation, utilised for all large repairs. A total of 224 repairs were textured with an aggregatefinish appearance, with painting to match existing panel appearance - a total surface area of 2,000m2 was then coated with a migratory corrosion inhibitor using lowpressure spray. TEL: 01420 471614 To enable the 10-storey 918 space car park to stay operational, car parking spaces were closed off on a rolling basis in areas where work was taking place. Crash decks were erected above pedestrian and car access routes. MERRION SHOPPING CENTRE CAR PARK, LEEDS Structural Concrete Alliance members Sika and Makers Construction provided a range of concrete repair, structural strengthening and corrosion management systems during a major refurbishment of the 950 space Merrion Shopping Centre Car Park in Leeds. Sika carried out on-site testing of the reinforced concrete and supplied a range of materials for the project, which included a series of major concrete and structural repairs, new expansion joints and new anticarbonation and waterproof coatings. According to Makers Construction, some 21km of carbon fibre plate, 18,000m2 of carbon fibre wrap and 37,000 carbon fibre anchor ropes were applied to a mixture of in-situ & pre-cast concrete elements. The repaired structure is also being protected with 32,000m2 of anti-carbonation coatings to soffits columns and beams, whilst waterproof and crackbridging car deck membranes are applied to all 21,000m2 of the car park’s top and intermediate decks. The Structural Concrete Alliance is an umbrella organisation which brings together the Concrete Repair Association (CRA), Corrosion Prevention Association (CPA) and Sprayed Concrete Association (SCA) to provide a single co-ordinated voice for the structural concrete refurbishment and repair industry. The Structural Concrete Alliance offers a range of free to attend regional CPD seminars on Structural Asset Protection and Repair. These half-day events are scheduled to take place in Exeter on Wednesday 17 September; Hammersmith, London on 29 October; and Leeds on 12 November. WWW.STRUCTURALCONCRETEALLIANCE.ORG.UK 35 READER ENQUIRY NO: 48