Clearview Midlands December 2013 - Issue 145 | Page 62

MACHINERY Raising the standard Chris Gordon, Buck & Hickman, explains to Clearview the role of MRO product standardisation in operational and commercial success. The process of purchasing and managing tools, maintenance, repair & overhaul (MRO) and health & safety products for manufacturing and process facilities can be a complicated one, requiring hundreds or even thousands of stock-keeping units to be available whenever and wherever they are needed on-site. This means that significant amounts of cash can be tied up in slow-moving products, while there may be little thought given to whether these products are delivering optimal performance and value, with the same product simply reordered whenever stocks run low. In a bid to simplify the process and reduce working capital, many companies have in recent years been taking a long, hard look at the process to see how it can be improved. One of the areas where the greatest impact is consistently achieved is in ‘standardisation’ – minimising as far as possible the number of different brands and models of product used for the same task, while ensuring there is no compromise on performance, quality or safety. ‘Standardisation can rapidly deliver a measurable commercial return’ Typically undertaken as part of an overall improvement initiative, standardisation can rapidly deliver a measurable commercial return. In the area of abrasive discs and belts, for example, it is not uncommon for companies to source and stock multiple grades of product to cope with all stages of the process from weld and burr removal to finer cosmetic finishing. Yet innovation in recent years has created abrasive products that not only reduce the number of process stages required (and therefore the number of different belts or discs needed) but last longer too. ‘The true value they can offer will only be appreciated through study of whole life costs and, of course, trails under real operating conditions’ While the initi [\??\?H?X?H?\?B??]?][\?X^H^?YY]?H^\?[????X??H?YH?[YH^H?[???\??[??H?H\?X?X]Y??Y?H?YH????HY?H????[? ???\??K?X[?[?\???X[?\?][????][?????Y\?Y[??\?H?[?[][??]\??H?X????X?\?B???\\?\??????\??[??[YK?[??[?\??[YK[??Z?X??]\??[?\?\?][?[?\?\?XH?[?H???Y?H?\?]]?\?\?[??B??]????[XX?\??^H[??H???\??[?\?B??[H?Z[?Y[??][??H?\??]?[K??[????X???X???X?H?HH?\?]]?K???X??\]YK[?\???[????[XX?B???X???X?X^H?[]?H\?Y?[Y?H[??[H8?$??[\H?X?]\?H^H]?H[?^\??Y[???[??Y]??H[?\??[?8?$??[[???\?B??[??\?H][?H?[?X[????]?[???Y[?Y?YY]H?]?]\?H???[H?X[\?Y ??[? Z[?Z[??]H?[?\?\?][?????X??\?Y??K]\???H???\????[?\?\?H???Y\?\??[??\?HX^[][B??[YH\?^?X?Y???HH?[??K??H[?[???X??\??????[?H?[?Y?]???[?\?\?][???H[]?\?Y [??\??\?Y??X?[??[??\??Y[???\?HH[?\?\??[??[?]?]???Y??\?[??Z?Z?\??[??H???\??8?$??[?[??X[\?X???]X[]B?X[?Y?\??\??\?[??X[\???X?[??X[?Y?\??X[ ??Y?]H?X?Y?Y\??[????X?[??\?]]?\?8?$?X^H?\?H?YX?[O?H[?]X[??[?]H???[?\?\?][???????P? ? L???[??HY[?Y?YY[?\??[H?^\??[H?B?H???[[???\Y\??[?[?]X[?X\?X?[]B??YH??[?]\??]???H??X???X?\?H?PT? H?X?Y?X?YX\?\?X?K?]Z[?X?K?[]?[?[?[YKX??[???X?]?\????H\?H\?HY?YY ?]H??[Y[?Y???X?[???[?[??X[?[?Y?]??^KZ[???[??H??Y????H?^H?Z?Z?\???X?\?B?XY???X?[?[??[?[??X[X?\?[?XZ?\???Y??HH???\?[Y[?X[H\?B?[????Y ?H?^?Y?H\?H\?X?\?Y[???[?8?&[?Y?]Y??X?X[x?&H T H???[?Y?YH[Y\??[\?[???][???H?X[ ?B??X[[?Z?\?X?K?]HT]?[X][?H?\?[?[?[??\\?[??H?[?[?]?[X][?Y?Z[??H?Y?[?[??X?]?\?[??????[???Y?[???H[?Z?Z?\??B??[??X?\?[?[\[Y[?Y ?]?Z[?[??[?[?X?[?????H[?]?YX[?[????Y?[?H?[??[?\?YX\?\?Y[???[?[?\?B?[?]?YY?Z[??H??X?]?\??] ????&H??X??[?\?\?][?????[[YH\?B??[?X[?[]?\???Y?Y?X?[??\?][?[[????[Y\??X[?[?Y?]??&B??[H??H?[X?\???[[[??[?]?]X?B??[ ?]H??]]?H[\X???\??????[?\?\?][???[???H???Y\?Y???[H\?HYX[????YX?[??H??????T??\??\?\?[???YH[??[??\?[?]X[?\??\?H????X^H[??X\?H\?H?[YH[????\[??][?^H??\??[\X\?[?]?\?B??H?[[??H?Y] ??\??[YH?[?B?^?X?Y??Y?Z?[??H?\?X??Y]??]?H??Y[?Y?X?\??X??\??\??[??H?]\????[??\?Y[?]]?\?H?Y?H?XX???X? ??[??Y[?X[?Y?YY??X?]?[K[?????[??[??]H\??\????[???YB?[?\[?[?Y?X?H[???YHH???Y??X???[??H[????[??X??X?[?\? B???X??[?\?\?][????[[YH\?B??[?X[?[]?\??Y?Y?X?[??\?][?[[????[Y\??X[?[?Y?]??????X??[?X??X[?Z???KB? L LL ML ?????XY[?K?\?]????X\??Y]?]Z???B??