Catalogo Kemppi Inglês Catalogo Kemppi Versão Inglês | Page 111

WiseThin WiseThin is a tailored cold arc process for manual and automated thin sheet welding and brazing. Typical applications include automotive manufacturing and quality light plate fabrication in ferrous and stainless steel materials. • Reduces spatter with all materials including zinc-coated plates • Provides 10–25 % lower heat input than normal MIG/ MAG welding, reducing post weld material distortion • Excellent weld pool control with varying joint geometry and fit-up • Reduced post weld rework • Increased welding speed in many applications WiseThin+ • Excellent CO₂ welding characteristics • Saves welding costs • Down hand and all positional welding • Reduces the amount and size of spatters • Easy to use • Produces high quality welds • Reduced post weld rework • Higher welding speed than in traditional shot arc welding • Stable arc for positional welding for thicker plate thicknesses WiseThin+ is a tailored cold arc process for manual and automated thin sheet welding. WiseThin+ process is based on precise voltage measurement and current control Mixed gas welding characteristics with pure CO₂. Expands the parameter window and thus reduces the need to use smaller wire diameters. Soft pleasant arc characteristics Excellent welding characteristics for welding plate thicknesses 0.8…3.0 mm. Reduces heat input and thus also deformation. Excellent arc ignition for tack and intermittent welds. WisePenetration WisePenetration delivers consistent power to the weld pool regardless of distance changes and deviations between the welding gun nozzle and work piece. Suitable for both manual and automated synergic MIG/ MAG welding, WisePenetration solves some age old problems. • Reduces the risk for lack of fusion • Reduces the need for welding parameter adjustments • Saves rework time and cost through reductions in weld defects • Easy to use and deploy into production • Suitable for use with long or short cable sets • Can reduce welding time and filler materials costs WisePenetration+ WisePenetration+ is a welding function for synergic and pulsed MIG/ MAG welding. It ensures weld penetration regardless of variation in the contact-tip-to-work distance and keeps the welding power stabilized in all situations. • Exceptionally stable and intense welding arc • Enables the welding of deep, narrow grooves • Ensured penetration even in case of limited visibility or accessibility • Improved weld quality with less spatter • Less rework required • Savings in filler material costs WiseFusion WiseFusion creates and maintains an optimal short-circuit characteristic in pulsed MIG/MAG and spray-arc welding applications. Keeping the arc length optimally short for manual and automated welding, WiseFusion ensures consistent weld quality in all positions, and once set, eliminates the need for regular parameters adjustments. • Automatic arc length regulation for pulsed MIG/MAG and spray-arc welding • Excellent weld pool control for out-of position welding • Narrow and energy-dense arc • Improved weld quality and appearance • Increased welding speed WiseSteel WiseSteel is a welding function especially designed to tackle the challenges of globular transfer. It alternates short arc transfer with spray transfer, which reduces spatter by up to 30%, and produces high-quality welds characterized by a regular fish-scale pattern. In the spray arc mode it increases travel speed up to 30%. • • • • • • Easy and efficient MIG welding of carbon steels Easier weld pool control in the PF position Precise heat input control on the weld pool sides Higher travel speed increases productivity Less distortion with high-energy-density arc Reduced droplet size enables welding in vertical and overhead positions • Savings in grinding and straightening costs Wise Processes 111