Bosch Holdings Enginuity April 2015 | Page 13

13 Bosch Stemele appointed to upgrade Groendal Water Treatment Works Bosch Projects sets records in Thailand The Nelson Mandela Bay Municipality (NMBM), located within the Cacadu District Municipality, is the Water Service Authority (WSA) for the area encompassing Port Elizabeth, Uitenhage and Despatch. Groendal Water Treatment Works (WTW), situated on the outskirts of Uitenhage, supplies potable water to Uitenhage and surrounding areas. NMBM recently appointed Bosch Stemele as the consultants responsible for the much-needed upgrading of Groendal WTW. The objective is to streamline operations of the existing Groendal WTW in order to maintain a sustainable potable water supply for the community by employing the following tactics: Khon Kaen Sugar 20 000 tcd chainless bagasse diffuser. • Refurbishing existing items that require repair or maintenance • Upgrading the existing system by installing additional items required for improved functionality • Modernising by installing new equipment with the latest technology; and • Automation of the treatment works. The complete project will be rolled out in two phases, of which the first phase was completed in July 2014, with the second phase due to commence in July 2015. This comprises of the refurbishment and upgrading of the raw water inlet, filter building, sedimentation tanks, sludge and backwash tank, pump station, pipework, sewers and roads. Completion of the project is expected within eight months. Rowan Bode - [email protected] Khon Kaen Sugar chainless diffuser hydraulic driver. Khon Kaen Sugar, in Thailand, is currently operating one of Bosch Projects chainless diffusers, specifically built as a bagasse diffuser at 16.5m wide, this is the widest diffuser ever constructed. Bosch Projects designed this chainless diffuser in 2013 and commissioning was completed at the end of their 2013/14 crushing season. In December 2014 Bosch Projects’ Sugar division went to Thailand to conduct performance tests and monitor the diffuser as it reached its required capacity of 20 000 tons cane per day. The backwash pumps, valves and pipework will be replaced along with the installation of an electric actuator and submersible sludge pump. This Sedimentation Tank is to be refurbished and new valves installed and automated. The 2014/15 season got off to a flying start and within a few days, the diffuser was achieving its design capacity. On the 25th December 2014 the diffuser officially passed the performance guarantee tests, averaging a season extraction of 96.6% at an effective throughput of over 833 tons cane per hour. Subsequent performance optimisation carried out by Bosch Projects in February saw the diffuser crush 21 082 tons of cane in a single day while maintaining an extraction of over 96%. This is over 1 000 tons more than the design capacity. This is the second highest daily crush ever achieved through a single diffuser, the highest being 21 632 tons achieved by the 15m wide Bosch Projects chainless diffuser in Jatai, Brazil. The diffuser is currently achieving effective throughputs of around 900 tons cane per hour, which would equate to daily throughputs of over 21 600 tons a day. This is a great example of the flexibility and robust quality of Bosch Projects’ equipment, being able to maintain performance at maximum design capacity. Paul Hamilton – [email protected].