Australian Water Management Review Vol. 1 2014 | Page 96

Metering pumps chosen by Russian automotive plant After evaluation and trial, the Russian factory at Togliatti of manufacturer Mefro Wheels opted to use the latest Qdos30 metering pumps from Watson-Marlow. Selected ahead of diaphragm metering pumps, these pumps have been fully integrated into a complex process control system at their water treatment plant. With turnover of AU$830 million, Mefro Wheels GmbH has nine factories worldwide and produces 25 million car, truck, agricultural and construction machinery wheels annually. Automation For greater levels of automation, Mefro considered peristaltic pumps for its water treatment plant and in 2012 discussed their needs with Sergey Davidyan, SE at Watson-Marlow, who presented the Qdos30 range as a viable solution. manufacturer of pneumatics responsible for automating our wheel fabrication shop], we decided to use Qdos30 pumps with ReNu pumpheads in our water treatment unit,” says a spokesman at Mefro. “The Qdos30 pumps proved excellent both in testing and in actual day-to-day operation.” Quality Being German, Mefro has high expectations in terms reliability, metering accuracy and performance, also ease of integration, operation and maintenance. The Qdos30 stood up to their most rigorous of demands. The pumps deliver flow from 0.1 to 500 ml/min, pressure to 7 bar, and integrate easily through IP66 manual, analogue and PROFIBUS control options. Featuring patented ReNu pumphead technology which is fully self-contained for safe, tool-free maintenance. This is why Qdos30 caught the attention of Mefro engineers. “When compared with some manufacturers of metering pumps, including diaphragm types, we “After careful consideration, together with our were surprised by the high accuracy characteristics wmb-683 australian apex_Layout 1 Italian colleagues from Camozzi Pneumatics [an 07/02/2014 13:09 Page the brochure,” says the Mefro spokesman. declared in 1 Peak performance from the market leader • Higher productivity, lower cost of ownership with this revolutionary hose pump • Scalability from 2.8 litre/hr to 1200 litre/hr flow • Pump chemicals and abrasives without wear or clogging 50 years of innovation in pump technology wmpg.com.au 02 8787 1400 90 | Australian water man age m e nt re v ie w “However, following operational measurements, these characteristics were substantiated completely.” Performance Qdos30 pumps have been running at Togliatti for over ten months, performing in a range from 3 to 5 l/h at pressures of 4 bar with control via an analogue 4-20mA signal transmitted by the central control system to the Qdos30’s input. “It is particularly gratifying that no ReNu pumpheads have been replaced for the entire period of being in service, despite almost constant operation since commissioning,” concludes the spokesman.