Atlas Technologies Product Guides Feb. 2014 | Page 6

Atlas Vacuum Chamber Configurations Atlas Vacuum Chamber Configurations Plate, Tube, Spun, Solid and Extruded Cylindrical Cylindrical chambers can be fabricated from standard off-the-shelf tube and pipe, or custom diameter aluminum roll-ups. An extensive selection of standard tube wall thicknesses is available. Tube and pipe wall thickness will be according to the diameter and schedule selected. Custom roll-up chambers are made from aluminum plate and are typically 5000 series aluminum alloy. All cylindrical chambers can be made with minimum wall thicknesses because of the inherent strength offered by tubular geometry. Formed Hemispherical Spun/Formed chambers are usually made form 5000 series aluminum alloy. These chambers offer minimum internal surface area and radially mounted flange axes converge and focus to a central or strategic target point inside the chamber. Spun chambers can be very large—and size is only limited by spinning/forming equipment capacity. These chambers offer maximum strength and minimum wall thickness. Monocoque chambers are machined from solid aluminum alloy 5000 and 6000 series billet or thick plate. Forged material is often used to eliminate the risk of vacuum leak paths entrapped by the billet forming process—other methods can use cast micro-structure aluminum. Aluminum is available in extremely thick plates (40” or 1016mm). Monocoque chambers enable internal and external machining, which can provide a high concentration of design features, a minimum surface area and a maximum surface quality without weld oxide contamination. Precise component location is achieved, because these are controlled in a single machining setup and welding related distortion can be eliminated. Elaborate internal mounting brackets and shapes can be included in monocoque chamber designs. Extruded Atlas Vacuum Chamber Configurations Plate-to-Plate chambers are constructed using aluminum alloy 5000 and 6000 series stock aluminum plate. Chambers manufactured by this technique can be very large. Unlike stainless steel, Aluminum plate is available in very large areas. Off the shelf plate can be 48” or 60” x 144”. Atlas can supply even larger plates and chambers made from materials joined together by Atlas. Plate thicknesses are selected according to vacuum deflection calculations. Large rectangular O-ring sealed access doors or polycarbonate windows can be included in the design. Extruded chambers are typically used for long chamber applications. However, intricate internal and external shapes can be economically added to other chamber types. Many synchrotrons require multiple chamber sections, each measuring between 4 to 8 meters in length. Extruded aluminum fabrication is ideal and has been used for these applications, because of cost and aluminum’s ability to handle high heat loads and its resistance to photo-desorption of surface gases. • Plate-to-Plate Chambers • Cylindrical Chambers • Formed Chambers • Monocoque Chambers • Extruded Chambers Above, aluminum chamber built using several Atlas manufacturing techniques... formed (spun) top and bottom hemispheres, cylindrical main body (roll-up) and tubular ports sealed with AT-CF and AT-ISO flanges. Bellow, aluminum box-chamber built using plate-to-plate and monocoque chamber manufacturing techniques. Some typical Atlas chamber features (pictured in background) include Atlas glass viewports, polycarbonate covers, flush-mount AT-CF flanges and built-in (machined) monocoque chamber features. 6 Atlas Technologies We build custom aluminum vacuum chambers employing these configurations, or combinations thereof. We also manufacture and supply a wide range of aluminum vacuum components and accessory hardware to complement our aluminum vacuum chamber products offering. Bimetallic Atlas CF Flanges and AT-CR Fittings, solid aluminum tube fittings as well as viewports are available. Contact our sales department for more information on these and other Atlas products. www.AtlasUHV.com 360-385-3123 360-385-3123 www.AtlasUHV.com Atlas Vacuum Chamber Configurations Plate-to-Plate Monocoque Atlas Technologies is the world leader in aluminum vacuum chamber engineering and manufacturing. With over 30 years experience in cuttingedge vacuum product design, we pride ourselves in providing the world's finest and most advanced UHV aluminum chamber technology. Atlas' aluminum vacuum chamber production techniques (Chamber Configurations) can be broken down into five basic categories: Atlas Technologies 7