Archetech Issue 34 2018 | Page 26

Modern Masonry Alliance – increased capacity to deliver more housing Concrete block, aircrete, brick and concrete roof tile manufacturers are now investing in the future. The country needs more housing, and concrete manufacturers are increasing production capacities. The Modern Masonry Alliance response to the government housing white paper makes the case for the performance benefits of masonry construction and the capacity of the industry to deliver. Manufacturers are reporting a doubling of block output to meet the forecast increase in housing starts and that spare capacity remains in the system. Throughout the UK there was significant investment in 2016, and there has been further investment in 2017. This is in the form of replacement of old plant to increase production rates or new additional production lines. Members also continue to extend working hours and bring mothballed production lines into operation to meet increasing demand, and they report that further spare capacity can be brought online as and when demand increases further. Where is investment increasing? Tarmac’s Building Products division is increasing its Durox aerated block manufacturing capacity. It is well positioned to continue to meet high customer demand for quality block products. The second of two existing factories in Essex, is due to open late this year. Thomas Armstrong is another company increasing block production with a new plant in Leeds. This latest factory development advocates the government’s aims of creating a Northern Powerhouse, addressing the issues of an unbalanced economy. Besblock is also working to accommodate the increased housing demand. The firm, formed in 1972 announced in 2016 an investment of £1m including further plans to invest in technology and environmentally friendly vehicles. And it is not only blocks, but bricks as well. Ibstock is boosting capacity having recently invested £54 million into a new factory. This move will increase the production of bricks to deliver an extra 15,000 homes annually from the end of 2017. And finally, investing nearly £8 million to expand capacity at its Leighton Buzzard factory, Forticrete is increasing the volume and quality of concrete roofing materials. The company’s bespoke new tile line has been purpose built, to produce two brand new large format tiles which will deliver cost and time savings. With the government’s pledge to build one million houses before 2020, the efforts already made by UK block, aircrete, brick and concrete roof tile manufacturers are a step in the right direction in meeting this ambitious target. Skills Masonry construction, even with a 50% increase in housing starts in the last 6 years, still represents the vast majority of housing being built. This is testament to a large and widely spread resource of skilled operatives. These skills are well known so that projects can be delivered with a high level of performance. With the dynamic nature of the construction industry, skills shortages are often reported across all parts of the industry including office based professionals and site operatives. The ubiquitous nature of the brick laying skill makes it as responsive as any of the construction skills we need.